1989 Mazda RX-7 GTU

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This is a project that my brother started.  It is a 1989 Mazda RX-7 GTU.  He bought for $300 with a blown engine.  Other than the engine, the flat tire, and the small dent, the car looks to be in ok condition.  These are the updates my brother sent me as the project progressed.

Upgrades:  None.

Updates:

May 4, 2005
The RX7 finally arrived, I had to get the keys made from the dealership. The battery was as dead as a doornail. There were no bugs in it, they seemed to disappear. So I put the battery that was from the TR6 in there. The engine does crank (very smoothly ill add) but wont start. When u turn the key every warning light is lit up.  And I was vacuuming it out, and the vacuum overheated and got clogged. This car is dirty!

                       

May 6, 2005
I got the interior all cleaned out, and some of the dirt out of the engine. I took out the "air intake" components, and the throttle-body and top intake manifold (which had a lot of vacuum lines attached to it). The "air filter" looked to be in good condition.  Next i'm going jack it up and drain its fluids. I had to get cement blocks to put under the TR6 so I can use the jacks that are under the TR6 for the RX7.

                       

May 7, 2005
Primary and secondary fuel rails and injectors...Talking about primary and secondary stuff: When I got the 7, the spark-plug wires were disconnected from the plugs, they were still connected at the coils.

                       

May 16, 2005
I finally got the engine out. I had to cut a exhaust-manifold to exhaust-pipe bolt cause it wasnt loosening. There were only maybe 6 transmission to engine bolts holding it together. Thats 2x less than the Triumph TR6 has. Less bolts to worry about I guess.

               

September 29, 2005
The engine was taken to RX7World and rebuilt.  The original housings and rotors were used.  All new seals put in.  Waiting on parts before the engine is put back in the car.

       

October 30, 2005
The engine is rebuilt and back in the engine bay. Ive done a little more to it than what the two pictures show. The LIM finally arrived so I switched the manifold, and it works great. Ive just finished puting the wiring harness back in place, and electrical connectors, the vacuum hoses, the fuel lines, and ive got the middle intake manifold in place and the water pump and housing.  I had some trouble with a oil line from the metering oil pump, (i broke it) but thats fixed now.   While i was flushing the radiator and oil cooler I took out the air conditioning. components, and there not going back in.

               

November 1, 2005
All that is left to do is put the exhaust pipe back on, put new plug wires on, put a battery in, put the fan shroud back on, fill it up with fluids, and thats it, Start it up!

       

November 12, 2005
The car wouldn't start at first, but it ended up just being a bad fuel pump.  Swapped the one from the GXL, and it started right up.  Lots of blue/white smoke, but it idled perfectly.  We let it idle for about 30 minutes and checked for leaks.  There was a coolant leak near the filler neck, which was fixed with RTV.  The only problem is the oil pressure sender seems to be flaky, because it fluctuates randomly.  After several startups, and 30 min idle periods, the oil pressure reads zero.  Hopefully it's just a bad oil pressure sender.  Other than that, the car runs perfectly, the idle is very solid.  Here is a video of it starting.

                      

3/06
The car is fully broken in and runs very well.  The oil pressure problem disappeared after a few oil changes.

               

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