GENERAL DRAWING 2
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General Drawing TSEC
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1]INTERSECTION OF SURFACES OF SOLIDS [
INTERPENETRATION OF SOLIDS ]:
- DRAW THE PROJECTIONS OF BOTH THE GIVEN SOLIDS,
IN THEIR RELATIVE POSITIONS.
ONE OF THE GIVEN SOLID MAY BE IMAGINARY, JUST FOR MAKING
A HOLE IN THE OTHER SOLID.IF ONE SOLID,THE PENETRATING
SOLID, IS HORIZONTAL, BUT HAS ITS AXIS PERPENDICULAR TO
THE V.P.,THEN ITS LINE VIEW[AXIAL VIEW] IS IN THE FRONT
VIEW ITSELF, and HENCE NO NEED TO DRAW THE SIDE VIEW OF
BOTH THE SOLIDS, UNLESS ASKED. BUT, IF THE SOLID's AXIS
IS PARALLEL TO BOTH THE REF.PLANES[HP & VP], THEN ,
WE HAVE TO DRAW THE SIDE VIEW SHOWING ITS AXIAL VIEW ,
WHCH IS ITS LINE VIEW. {LINE VIEW IS A VIEW , IN WHICH,
THE LATERAL SURFACE OF THE SOLID IS SEEN AS A LINE-----As
CIRCLE IN THE CASE OF CYLINDER & As A POLYGON IN THE
CASE OF PRISM. IN THE LINE VIEW , THE AXIS IS SEEN AS A
POINT, SINCE WE SEE ALONG ITS AXIS, REDUCING ITS LATERAL
SURFACE AS A MERE LINE--WHICH IS THEN TREATED AS A
CUTTING LINE,representing the cutting surface of the
solid. SO, LINE VIEW OF THE CONEs, PYRAMIDs & SPHERES
ARE NOT POSSIBLE, AS THEIR SURFACES ARE CONTINUOUSLY
INCLINING & CURVING and not along / parellel to the
axis.
- HENCE, this "LINE-VIEW"
procedure is not completely valid for cases involving
both the solids as cones or pyramids or spheres , in any
combination.
- DRAW or IDENTIFY A VIEW WHERE ,
THE LATERAL SURFACE OF ONE OF THE SOLIDS IS SEEN
AS A LINE [i.e.,LINE-VIEW]. IF A SOLID LIKE
CYLINDER or PRISM , IS INCLINED, THEN AUXILIARY VIEW OF
THE SAME MAY HAVE TO BE DRAWN LOOKING ALONG ITS AXIS, TO
GET ITS "LINE-VIEW".
- IN THE ABOVE "LINE-VIEW",WHICH
CAN BE SIDE VIEW ,or FRONT VIEW or TOP VIEW OF BOTH THE
SOLIDS , MARK THE CRITICAL POINTS OF
INTERSECTION w.r.to.
BOTH THE SOLIDS, WHERE
EXTREMITIES,LATERAL / SLANT EDGES INTERSECT. IDENTIFY
SHARP POINTS OF INTERSECTION , WHERE A (CURVED)SURFACE
INTERSECTS AN EDGE OF A PRISM or PYRAMID. ALSO RECOGNISE
WHETHER WE GET TWO SETS OF CURVES(2 SETS OF
POINTS) or A SINGLE CURVE( ONLY
ONE SET OF POINTS)-----i.e.,we get 2 curves
, if one of the solids is completely penetrating inside
the other solid. IN ADDITION TO THE ABOVE CRITICAL
POINTS, MARK ADDITIONAL CURVE-DEFINING POINTS
OF INTERSECTION, ONLY IF ONE OF THE SOLIDS IS
EITHER A CONE or A CYLINDER.
- THROUGH ALL THE ABOVE POINTS OF
INTERSECTION, DRAW or IDENTIFY SURFACE LINES
OF THE CUT SOLID SURFACE LIKE GENERATORS, SLANT / LATERAL
EDGES or IMAGINARY SURFACE LINES or CIRCUMFERENCIAL
SURFACE LINES { CSL s}. THESE CSLs ARE
NOTHING BUT IMAGINARY CO-AXIAL CIRCULAR
SURFACE LINES {in CONES}/ POLYGONAL SURFACE
LINES{in PYRAMIDS}.THE CSLs ARE SEEN AS STRAIGHT
LINES PARALLEL TO THE BASE LINE OF THE SOLID.
- DRAW OR IDENTIFY ALL THE ABOVE SURFACE
LINES IN OTHER VIEWS,IN THEIR RELATIVE POSITIONS.
- PROJECT / TRANSFER ALL THE
POINTS OF INTERSECTION ON TO THE CORRESPONDING SURFACE
LINES (GENERATORS or CSLs) IN THE OTHER
VIEWS IN PROPER SEQUENCE/ ORDER. NAME THE POINTS OF
INTERSECTION USING, preferably NORMAL/ARABIC
NUMERALS(1,2,3,...) or ROMAN NUMERALS (I, II, III, ...).
- JOIN ALL THE ABOVE POINTS OF
INTERSECTION BY PROPER LINES IN THE ORIGINAL
SEQUENCE(FREE-HAND CURVE , IF
ONE OF THE SOLIDS IS CURVED--CONE / CYLINDER ; STRAIGHT
LINES OF INTERSECTION , IF BOTH THE SOLIDS ARE
POLYHEDRA--PYRAMID/PRISM.
- VISIBILITY :
- PENETRATING SOLID: WHATEVER IS HIDDEN
INSIDE THE PENETRATED SOLID, or HIDDEN BEHIND THE OPAQUE
SURFACES OF THE PENETRATED SOLID/ITSELF, IS HIDDEN.ALL
OTHER EXISTING EDGES/ OUTLINES ARE VISIBLE.
- LINES / CURVES OF INTERSECTION: FIRST OF
ALL, IDENTIFY ALL THE VISIBLE POINTS OF INTERSECTION ,
WHICH EVER ARE DIRECTLY ACCESSIBLE BY THE OBSERVER's
SIGHT RAYs WITHOUT ANY OBSTRUCTION. THEN , JOIN ALL THESE
VISIBLE POINTS OF INTERSECTION, BY THE VISIBLE LINES OF
INTERSECTION[DARK-THICK type of LINE : FOR DETAILS REFER GENERAL DWG.].All other points of intersection are to be
joined by Dark-Dashed-Thick type of line :FOR DETAILS of
types of LINES etc.,REFER GENERAL DWG.].Visible lines of intersection meet
visible lines/edges of the solid(s).
- PENETRATED SOLID: The edges/surface
lines , whichever are CUT-OFF / REMOVED
/ PUNCHED-OFF by the penetrating solid, are NOT
TO BE DRAWN as either visible or hidden
lines.Only the remaining & existing (i.e.,not
imaginary)lines are to be considered for the
visibility.Whatever surface line of the penetrated solid
is visible to the observer without anybody's obstruction
, is to be drawn Dark-Thick ; all other existing hidden
lines are to be drawn Dark-Dashed-Thick. If the
penetrating solid is removed, leaving a hole
inside the penetrated solid , then , visibility
increases, since, the hiding surfaces of
the penetrating solid are removed & all boundary lines
exposed to the environment are always become visible.
- ALL THE DRAWN VIEWS MUST BE CLEAR WITH ALL
THE GIVEN DIMENSIONS AND NAMES.
- DEVELOPMENT OF
SURFACES OF (CUT) SOLIDS:
- DRAW
THE PROJECTIONS OF THE GIVEN SOLIDS AS DESCRIBED IN THE CASE OF INTERSECTION OF
SURFACES.
- DRAW or IDENTIFY "LINE-VIEW" .
- MARK CRITICAL POINTS OF INTERSECTION & OTHER POINTS
OF INTERSECTION.
- IN THE
"LINE-VIEW", DRAW or IDENTIFY SURFACE LINES OF THE CUT SOLID, THROUGH ALL THE ABOVE POINTS OF
INTERSECTION.
- DRAW DEVELOPMENT OF THE
SOLID, FIRST AS IF IT IS NOT CUT. THEN,
MARK ALL THE EFFECTIVE SURFACE LINES IN THEIR TRUE RELATIVE
POSITIONS, w.r.to THE REGULAR(Equally divided ) surface
lines of the solid, whose surface is to be developed.Use
only true lengths to draw developments.
- TRANSFER ALL THE POINTS OF INTERSECTION ,
IN PROPER ORDER, TO THE CORRESPONDING SURFACE LINES , VIA
THE TRUE LENGTH LINE, SO THAT
THE POINTS COME ON THE APPROPRIATE CSL., IN
THEIR TRUE RELATIVE POSITIONS.
- JOIN ALL THE POINTS OF INTERSECTION BY
APPROPRIATE DARK THICK LINES OF INTERSECTION.
- DARKEN ALL THE EXISTING SURFACE LINES IN
THE DEVELOPMENT , EXCEPT THE IMAGINARY LINES LIKE
GENERATORS, CSLs .
- OPEN THE DEVELOPMENT FROM THE STARTING
POINT OF THE SHORTEST PATH, IF IT IS GIVEN.
- IN THE CASE OF REVERSE PROBLEMS OF
DEVELOPMENT , FIRST DRAW THE DEVELOPMENT, AND SHOW THE
GIVEN PATH/ LINE/ CURVE ON THE DEVELOPMENT. MARK THE
POINTS OF INTERSECTION ALONG THE PATH/ LINE , WITH THE
HELP OF SOME REGULAR AND SPECIAL SURFACE LINES OF THE
SOLID.
- TRANSFER THE ABOVE POINTS OF INTERSECTION
, VIA THE TRUE LENGTH LINE, TO THE CORRESPONDING SURFACE
LINE IN THE REQUIRED ORTHOGRAPHIC PROJECTIONS OF THE
SOLID.
- SHOW ALL THE NAMES OF POINTS OF
INTERSECTION & THE GIVEN DIMENSIONS as well as the
used TRUE dimensions / Calculations.
2] MACHINE ELEMENTS
- RIVETTED JOINTS: PROPORTIONS
TO BE REMEMBERED:
- GIVEN MAIN PLATE THICKNESS, t
in mm
- DIAMETER OF THE RIVET, d =
sq.root of
"t" [ROUND IT OFF TO A HIGHER/
STDD.VALUE ].
- RIVET HEAD DIA. Dh
=1.6 d
- RIVET HEAD THICKNESS, t h
= 0.7 d
- PITCH OF RIVETS IN A ROW, p = 3d
- MARGIN FROM THE CENTER OF RIVET, m
c =
1.5 d
- ROW PITCH , p
r = 2 d + 6 mm [ IN CASE OF CHAIN
TYPE OF JOINT ] ; p
r = 2 d [ IN CASE OF ZIG-ZAG TYPE
OF JOINT ]
- THE ABOVE ARE VALID FOR
BOTH LAP AS WELL AS BUTT JOINTS.
- FOR ONLY BUTT JOINTS , CALCULATE
- CENTRAL ROW
PITCH , p rc =
2 m c =
3 d
- SINGLE COVER/
STRAP (plate) THICKNESS , t c1
= 1.125 t
- COVER/ STRAP
(plate) THICKNESS , in case of double strap
Butt Joint, t c2
= 0.8 t
DRAW SECTIONAL FRONT VIEW & TOP VIEW OF THE
RIVETTED JOINT , SHOWING THE CUTTING PLANE and THE DIMENSIONS/
PROPORTIONS.
- SCREWED /
THREADED FASTENERS: REMEMBER PROPORTIONS ONLY
FOR STANDARD NUT, BOLT & WASHER -- OTHERS ARE NOT SO
IMPORTANT.,EXCEPT FOR THEIR PROFILE/PROPORTIONATE SHAPES
and THEIR NOMENCLATURE.
- FREE HAND WRITTEN &
DRAWN NOTES ON MACHINE ELEMENTS :
- TYPES OF IMPORTANT JOINTS USED IN ENGINEERING:TYPES
of JOINTS.jpg
- weld-symbols.jpg
- IS
convention of Threads.jpg
- M&
Sq Thread Profiles.jpg
- BSW,SELLERs
& ACME.jpg
- Buttress&Knuckle.jpg
- Bolts1.jpg
- Bolts2.jpg
- Bolts3.jpg
- Washers.jpg
- Bolt
in Position & Screw Thread.jpg
- Tapped
Hole.jpg
- Bolts-nuts.jpg
- Nuts1.jpg
- Nuts2.jpg
- Wing
& Knurled Nuts.jpg
- Setscrew
& STUDs.jpg
- Setscrews1.jpg
- Setscrews2.jpg
3]ISOMETRIC PROJECTIONS &
VIEWS:
- FOR ISOMETRIC
PROJECTIONS USE ISOMETRIC SCALE [ ISOMETRIC LENGTHS ] FOR
ALL DIMENSIONS EXCEPT FOR DRAWING THE SPHERE, WHERE USE
TRUE LENGTH RADIUS(R).
- FOR ISOMETRIC
VIEWS or DRAWINGS , USE NATURAL SCALE [ TRUE
LENGTHS ] FOR ALL , INCLUDING FOR THE LOCATION
OF THE CENTER OF THE SPHERE, EXCEPT FOR THE RADIUS OF THE
SPHERE, WHICH IS TO BE TAKEN AS R ' = 11/9 (R).
- FIRST CORRELATE THE GIVEN
ORTHOGRAPHIC VIEWS WITH EACH OTHER , and SPLIT-UP
THE WHOLE OBJECT/ MACHINE CASTING INTO SOME SIMPLE
REGULAR PARTS / DETAILS, LIKE PRISMATIC BASE PLATE,
HOLLOW CYLINDER WITH A COUNTER BORE, TRIANGULAR RIB/WEB,
BOSS,C'SUNK HOLE, TAPPED HOLE(M24), KEY-WAY / SLOTS,
CHAMFERED / FILLETED BLOCKS,PCD ON A FLANGE, SAW-CUT ,
ETC,.
- FOR EACH & EVERY
SPLIT-UP PART or DETAIL , DRAW ISOMETRIC VIEW/ PROJECTION
; CONSIDERING SAME DIRECTION FOR THE Z-DIMENSION , AS PER
THE ORIGIN FOR THE WHOLE OBJECT [ IF WE SEE THE OBJECT
FROM THE RIGHT HAND SIDE , THEN , TAKE Z-DIMENSION ALONG
30 0 LINE ON THE RIGHT HAND SIDE ] i.e., FOR
RIGHT HAND ORIGIN , TAKE RIGHT HAND SIDE Z-DIMENSION
& HENCE THE X-DIMENSION IS TO BE TAKEN ON THE LEFT
HAND SIDE ALONG THE 30 0 LINE .
- AFTER ASSEMBLING ALL THE
INDIVIDUAL VIEWS FOR EVERY PART/ DETAIL, IN ITS RELATIVE
POSITION & DIRECTION, APPLY OVERALL VISIBILITY and
INTEGRATION WHOLLY AS A SINGLE CASTING/MOULD.
- NO NEED OF SHOWING ANY
DIMENSIONS , EXCEPT FOR SPHERE 's CENTRE LOCATION &
ITS RADIUS.
- HOWEVER , RETAIN ALL
CONSTRUCTION LINES , BUT LIGHTLY.
- NO NEED OF HIDDEN DETAILS
IN ISOMETRIC VIEWS/PROJns.
4]OBLIQUE VIEWS:
- JUST LIKE IN THE CASE OF ISOMETRIC VIEWS,
STUDY THE GIVEN VIEWS, & SPLIT-UP THE WHOLE OBJECT
INTO SIMPLE PARTS/DETAILS .
- OBSERVE FOR CURVED or INCLINED / Specially
Profiled surfaces----so that , these can be taken on
UN-DISTORTED SURFACE , whose dimensional directions [
like X & Y ] can be taken at 90 0
to eachother.,and the third dimension [ like Z ] can be
taken along the RECEDING / OBLIQUE AXIS
{ R . A }, which is normally at 45 0
,w.r.to the Horizontal line. But,some times ,you may be
asked to take either 30 0 or 60 0
. If you take 30 0 ,
then , more of the side surface is shown. If 60
0 is taken , then , more of the top surface
is shown w.r.to the side surface.
- The R.A. can
be other than the Z axis. IT can be X axis, and the
un-distorted surface axes can then be Y & Z --out of which
, Y is normally / prefarably VERTICAL.
- Just like in the case of
Isometric views, assemble all the individual split-up
parts/ details in their relative positions and directions
.
5] [Principal] MISSING VIEWS:
Just like in the case of
Isometric/ Oblique View construction; study thoroughly &
split-up the whole object in to simple parts .
Draw only the REQUIRED Views --
but , don't simply copy the given views to project physically the
required views. Don't show all the projector lines , except the
extreme & critical projector lines.
Follow the Machine Drawing
conventions/Standards , like not hatching the ribs/ WEBS ,when
cut parallel to the major area of the web[reducing the thickness
in to half.]
For each & every part ,
draw its missing view in its relative position and direction.
Apply overall Visibility &
integration before hatching and Dimensioning, especially the
missing view.
6] AUXILIARY (
Missing ) VIEWS:
Just
like in the case of principal Missing view construction , look in
the auxiliary direction to draw the auxiliary view , which is
missing in the auxiliary direction.
Normally , the purpose of
drawing the auxiliary views is to show the True Shape of the
inclined surface of a part in the given object., by looking in
the auxiliary inclined direction , perpendicular to the inclined
surface whose True Shape is to be seen in the Auxiliary View.
Aux. Front View is projected
from TopView, showing the vertical "Y" dimensions as
TL.,generally measured perpendicularly from the ground/ reference
line.
Aux. Top View is projected from
Front View , showing the horizontal "Z" dimensions as
TL.,generally measured perpendicularly from the central reference
line.
If , the Aux. Top View is
projected from the Side ( Elevation)View , then , since it is
projected from the X-points of the side view , the Aux. Top View
shows "X= TL" w.r.to a cientral reference line.
In all the above cases , the
auxiliary reference plane/ Xa Ya line , generally divides the TL
[ true length ] into two halves.
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