PERSONAL DATA

Name:  Muhammad Faisal Murad

Date of birth: 24 /03/1977

Father’s Name: Shaikh Muhammad Khaliq-ur-Rehman

Address: House # A-463; Block “H” North Nazimabad. Karachi, Pakistan.

Languages: English, Urdu, Arabic, Hindi

Marital Status: Married

Passport #: A 0092143 (VALID UPTO JAN 2010)

Nationality: Pakistan

Mobile No (KSA): +966-565-346011

Cell No.(Pakistan): +92-300-2803806,

Res. (Pakistan): +92-21-6642353

E-Mail : [email protected]

ACADEMIC / PROFESSIONAL QUALIFICATIONS

Degree / Certificate

Institute

 Division

Passing Year

Bachelors of Engineering (Chemical Engineering)

NED University of Engineering & Technology

First Division

      2001

Special Achievement

Throughout First Position, During Primary & Higher School

PROFESSIONAL WORK EXPERIENCE

Position Held

Employer’s Name

From … To ….

Senior Process Engineer

In-Charge Emulsion Section

S & A ABAHSAIN Co Ltd. KSA

Chemical Manufacturing Industries

August 2006 to Date

Company Profile:
(ABAHSAIN is a famous name in KSA. Company has started manufacturing in 2006; Water based emulsions (Styrene Acrylics & PVA) and oil-based resins (Alkyd & UPR) for paint industries. It included water Softening (RO) & De-Ionization Unit, Boilers, Heat Exchangers, Chillers, Bulk Storage, Pumping, & Metering Facilities.)

Key Responsibilities:  During Installation/Commissioning

·   Supervision during erection and installation of Processing plants, and storage tanks.

·   Co-Ordination with Vendors for Designing layout, & Installation/Commissioning of utility Equipments.

·   Assisting project Manager in new jobs & equipment selection.

After Installation/Commissioning

·   Look after overall functions of Operation, process, and other manufacturing related activities (water treatment & bulk storage) from supply chain to dispatch, including documentation, and Scheduling.

·   Monitor & control process parameters, operational & utility requirements & all technical, administrative & quality issues related to production including Styrene & Pure Acrylics, Polyvinyl Acetates and Alkyd resin.

·   Supervise overall activities of the emulsion section to achieve maximum utilization of the capacity & to control the cost of production by controlling the wastage of material, energy & paid hours.

·   Generate comprehensive production & process monitoring reports for analysis & improvement.

·   Plan, schedule & execute monthly production, including material & manpower arrangements.

·   Provide technical assistance & supervision for quality control monitoring of finished product.

·   Co-ordinate with maintenance Department for preventive & annually maintenance.

Achievements: Start-Up & Handle new plant independently (Commissioning, Operation & Management)

·   Process selection and modifications, trial runs and scale up activities for production.

·   Developing safety, quality, health, & environment management system documentation such as standard operating procedures, work instructions, process flow charts etc.

·   Provided On-Hand Trainings on Operations, Process, Quality, & Safety System to Operators & Staff.

Position Held

Employer’s Name

From … To ….

Shift Manager (Production)

Futehally Chemicals (Pvt) Ltd , Pakistan

June 2004 to August 2006

Company Profile:

 (FCL is toll manufacturers of Detergents for Unilever in Pakistan, Engaged in Bulk Production & Consumer Packaging of Non Soapy Detergents (Surf Excel, Wheel). Including Continuous Processing Plant, Dry Mixing & Spray Drying units, packing machines for sachet packing, and Powder Handling & Treatment Facilities.)

Key Responsibilities:

·   Execute all manufacturing activities according to company’s prescribed procedures & standards, & ensure smooth Flow of Production to fulfill plans; which including Detergents Processing, & Consumer Packaging. 

·   Look after all Operations, Process Parameters and Preventive Maintenance of Machines.

·   Material Management & Data Analyzing with Unilever ERP & Inventory Module to control the production cost & drives efficiencies for productivity, material & wastage control.

·   Develop shift productivity reports, to calculate & analyze efficiencies of major KPIs like paid time, line utilization, equipment performance (OEE), direct labor performance & production to schedule etc.

·   Maintain high standard of GMP & housekeeping at plant.

·   Responsible as Shift safety Coordinator for Implementation of safety Procedures & emergency plans.

·   Implementation & Reporting the performance of QSHE Management Systems to the top management.

Achievements: Key Team Member of Capacity Enhancement Project (60 to 100TPD spray & 70 to 150 TPD packing).

·   Carry out special safety related tasks e.g. Task Hazard analysis, risk assessment, incident investigation etc.

·   Shop floor Implementation of TPM, HACCP, OHSAS, Q&CSMS, as per Unilever Framework Standards.

·   Develop & upgrade standard operating procedures as per new standards & plant up gradation.  

Position Held

Employer’s Name

From … To ….

Plant/Process Engineer

TCI Pvt.  Limited  Pakistan

January 2003 to June 2004

Company Profile:

(The company is engaged in Bulk Production of Auxiliary Chemicals and Polymers (Textile Binders, Styrene Acrylics), Adhesive & Resins (PVA & Amino Resins), for Textile, Leather & Paint industries, since 1964. Company has its own R & D and Quality Testing Lab, Water Treatment Plant, Batch Processing and Utility Operation Facilities. TCI is ISO 9000 Certified and Accredited by the Dutch Council for Accreditation.)

Key Responsibilities:

·   Plan & execute monthly& daily production schedule, including material & manpower arrangements.

·   Supervise all manufacturing activities including Processing of chemicals, Quality Management & utility operations. Look after processing of Binders, Acrylic Emulsions, Adhesives, Amino resins, Softeners Etc.

·   Manage Shifts Operations by Production & Labor Management, Work Planning, & WIP Inventory Control.

·   Supervise implementation of H.S.E procedures, Plant Maintenance & Utility Operation.

·   Preparing quality system documentation, operating procedures, work instructions, process flow charts, productivity, cost estimation, production to plan, wastage & process monitoring reports etc.

Achievements:

·    Production volume increased from 80 tons to 250 tons & Capacity enhanced from one shift operation to 24 hrs; during the period independently managing planning & control; reporting & assisting to GM production.

·   Co-Ordination in Process Enhancement Trials & R & D work, formulation development & Documentation.

·   Co-Ordination in Commissioning of new Chemical Batch Processing Plant and modification.

·   Key team member preparing the company for ISO 9001 documentation, implementation & certification.

Trainee Engineer/Shift Engineer

TCI Pvt.  Limited  Pakistan

May 2001 to December 2002

Key Responsibilities:

·   Supervise Complete Production activities during shift.

·   Manage Shift Operation including material Handling, Dispatch & Batch Processing.

·   Look After Processing of Binders, Acrylics, Adhesives, and other Chemicals.

·   Responsible for Process Control & parameter monitoring.

·   Fulfill Production Plan according to given schedule.

·   Supervise RO Plant & De-ionization Unit for Process Water Supply.

·   Implement Quality & Safety Systems.

·   Fulfill Schedule maintenance & Shutdown activities.

PROFESSIONAL TRAINING COURSES & SEMINARS

Subject

Institute / Organization

Year

Postgraduate course on “Factory Management”

NED Engineering University

2005

Workshop on “ Orientation in Engineering Applications”

United Engineering Services

2003

“TPM”, “HACCP” & “UPL Quality & Consumer Safety Roadmap”

Unilever Pakistan Ltd.

2006

In-House Training on “ Total Productive Maintenance(TPM)”

Futehally Chemicals Pvt Ltd.

2005

“ HSE Standards, implementation in Manufacturing”

Futehally Chemicals Pvt Ltd.

2004

“Environmental Management and water Treatment”

Textile Chemical Industries

2003

“Awareness of Working with ISO9000 Quality System”.

Textile Chemical Industries

2002

Business (Communication) English Course “

Institute of Business Administration (IBA), Karachi.

2006

“Certificate in English Language”, (6 Elementary & 1 Advance level),

Pakistan American Cultural Center.

2004

Workshop on “Personality Development” (concentration on Management, Teamwork, Planning and organizing skills).

“Islamic Research Academy”

2003

COMPUTER LITERACY

ERP & Project Planning

Inventory and Production Module (ERP), MS Project 2000.

I.T Applications

Internet, E-Mail, LAN, Web Designing & Development.

Computer Basics

DOS, Windows 2000, XP, Vista, MS Office Automation.

Designing

Graphics Designing, AutoCAD, Multimedia Designing & publishing.

PROFESSIONAL MEMEBERSHIPS

Organization / Institute

American Institute of Chemical Engineers (KSA Chapter)

Membership

Pakistan Engineering Council (PEC)

Life Time Member

SKILLS & COMPETENCIES

Team Management & Interpersonal skills: The various floor management assignments gave me the exposure to manage variety of teams with varied educational levels, skills, competencies, nationalities and age groups.

Technical Skills: The erection & Commissioning of various process assignments gave me an exposure and insight about various manufacturing and Packaging industries e.g. engineering, continuous process, Batch process, chemical Handling, consumer goods manufacturing. This experience also gave me the in-depth understanding of industry specific standards, Environmental aspect and impact and Occupational Health & Safety Risk Assessments.

Communication Skills: Carried out extensive documentation and reporting (i.e. Quality & SHE Manuals, procedures, plans, process maps, Reports, training handouts). 

Training & Presentation Skills: Providing in-house trainings (Supervisor, Operator to worker level) on the subject of Quality, Safety, & Environment Management Systems, TPM, Health & Safety Risk Assessments etc.

PROJECTS / ACHIEVEMENTS

Plant Erection supervision & Commissioning Projects

ABAHSAIN  Chemical manufacturing

Textile Chemical Industries Pvt. Ltd.

·   Installation/commissioning of Reaction Vessels with accessories & Piping.

·   Batch Processing plant Erection & Commissioning

·   Erection/ installation of Storage tanks.

·   RO water treatment unit Commissioning/Installation

·   Commissioning of Air cooled Chillers.

Futehally Chemicals Pvt. Ltd. ( Commissioning)

·   Commissioning of metering & leveling devices.

·   NASAPACK Malaysian multilane Sachet packing machine.

·   Commissioning of different types of pumps.

·   PAKFORM Turkish jumbo size poly bag packing Machine.

Key Expertise

·   Manufacturing floor management & Reporting

·   Operation Management (Water Treatment, Detergents, Utility)

·   Quality & Production Management Systems (ISO9001)

·   Safety management system & Procedures implementation

·   Plan & Maintain Production Schedule

·   Supervise, Coordinate & schedule activities of workers

·   Efficient equipment Operation & Maintenance

·   Train staff in job duties, quality & safety procedures etc.

·   Production Planning & Execution

·   FMCG  production planning & Material management

·   Material Planning & inventory Control

·   Plant Erection & Commissioning Supervision

·   Bulk storage, pumping & metering

·   Process control (polymerization), ( Solid-Solid System)

REFERENCES