topics for PCRA annual report 2003-04

 

 

MDPs with MCD Depots at N.Delhi & BEST, Mumbai :

India is one of the fastest growing economies in the world. Rapid industrialisation & urbanisation involved many basic structural changes in the economy. Uncontrolled and unplanned expansion of cities led to inefficient use of energy and severe pollution problem. The rapid pace of urbanisation has also put pressure on the civic service infrastructure. Trucks and buses with old/ poorly maintained engines or   haphazardly retrofitted engines are the section of transport infrastructure where excess diesel consumption is accounted and pollution is generated. The current yearly consumption of diesel in transport is about 40 million tonnes, which is about 40 per cent of the total petroleum product consumption. This is expected to reach 52.32 million tonnes by 2006-07 growing at the rate of 5.6 per cent annually.

PCRA has been continuously assisting State Transport Undertakings (STUs) in the organized transport sector by setting up Model Depots. In these Model Depots, diesel conservation measures are effectively implemented with PCRA's assistance and is sustained by the depots management at the attainable performance level.  These depots incorporated good fueling practices, improved driving and maintenance skills and also management information system and control. The measures thus introduced in the Model Depots are being emulated by other depots of State Transport Undertakings as well as fleet operators. PCRA has conducted model depot studies in 1938 depots of STUs as model depots in order to improve operating and maintenance practices and the management control system. Saving potential in the range of 5-15% were identified in these Depots.

Under the Urban Energy Management Program, PCRA plans to carryout Model Depot Project Studies in the Depots of Municipal Corporation of Delhi. Delhi alone generate about 6000 MT of solid waste per day. MCD had to operates around 890 vehicles for collection, transportation and disposal of these solid wastes. The Fuel consumption is approximately 650 KL every month. A survey visit to explore the conservation potential was made to one of the MCD depot with their officials to prepare further action plan. The results of the survey reveal that drivers are to be encouraged for fuel conservation. Operational control for monitoring of fuel consumption is to be installed in place.  There is considerable scope for further improvement of productivity levels, essentially, on the basis of preventive maintenance of equipment instead of breakdown maintenance & improvement in the output levels of manpower thru’ proper training. After survey it was planned to generate the basic data of depots of MCD so that Model Depot Project Study can be undertaken. This involves thorough study of Depot in four phases:

 

§                           Preparatory Study: Includes formation of basic data i.e. kilometres covered and oil consumption of each vehicle, preventive maintenance schedule, history of each vehicle such as breakdown, dead kilometres etc.

§                           Intermediatary Study: Developing concept of model wise performance of vehicles such as Identification of high diesel and oil consuming vehicles, Identification of low diesel KMPL drivers, fixing of drivers over each vehicle and developing concept of conservation i.e. fixing targets

§                           Implementary Study:  Implementation of concept of KM base oil charge system. Implementation of preventive maintenance schedule, starting of DTP, attending to low KMPL and frequent oil top up vehicles, report preparation, Computerised data logging system

§         Model Depot Project Study: The following are the areas covered under MDP:

 

§   Fuelling Practices, Calibration and maintenance of fuel injection equipment.,  Lubricants and fuel handling.

§   Maintenance practices - Vehicle giving low KMPL, Failure of reconditioned engine, Vehicle having high engine oil consumption, Vehicles having frequent breakdown, checking of Self starting, Tyre pressure, Injector testing, Condition of Cap in diesel tank,

§    Management review and control - Manpower required vs. available, Route and Vehicle Fixing with Drivers, High / Low KMPL Drivers,

§   Report Preparation and submission of each depot containing the following:

o        Summary of Findings and Recommendations on Fuelling practices, 

o        Summary of Anticipated Savings per annum.

o        Performance of depot during last 6 months (based on record data, if made available by MCD),

o        Analysis of engine giving less than 4.5-4 KMPL – HSD,

o        Analysis of engine giving less than 500 KMPL – Engine Oil,

o        Analysis of driver giving low KMPL (based on data, if made available by MCD),

o        Design different formats for MIS and maintenance practices.

 

 

Association  with  BEST, Mumbai :

 

.In the year 2003-04, PCRA has conducted 106 MDPs in depots of  BEST, with an average savings of 8-10% on maintenance practices depending upon depots.

 

 

 

 

 

 

DTPS WITH MCD DEPOTS AT N.DELHI & BEST, MUMBAI:

PCRA conducts Driver Training Programs (DTPs) in State Transport Undertakings (STUs). The current trend of rapid population growth in the cities has not only taxed the surface transport infrastructure but also loaded the civic infrastructure. As a result of this, authorities like the Municipal Corporations who are in charge of providing civic amenities to the citizens has to play a challenging role. PCRA under Urban Energy Management Program has identified the agencies dealing with jobs involving  huge movement of vehicles where scope for Fuel Conservation is immense. The Municipal Corporation of Delhi in its Solid Waste Management Program engages a fleet of vehicles, which are as follows: 

Tipper Trucks:

693

Loader Cum Trucks:

2

Front End Loaders:

162

Backhoe Loaders:

6

Hydraulic Excavators:

8

Bulldozer:

26

 

These vehicles are used for collection, transportation and disposal of 6000 MT of garbage per day in Delhi, which consumes about 653 KL of fuel per month.

 

MCD has approached PCRA to collaborate for organising Driver Training Program (DTP) to train their drivers in the field of Fuel Conservation. A total of 750 drivers is being identified for this purpose. Moreover, PCRA had been approached by MCD to take up the job of recording the KMPL of all the vehicles of MCD on the route in which they are presently operating before undertaking DTP.

 

The potential savings as seen in the case of STUs is about 15-20%. The net savings which PCRA would be able to identify by training the drivers of MCD will be around 100 KL.

 

Proposal for Driver Training Program to be conducted by PCRA is already under consideration by NOIDA authority to train around 100 of their drivers.

 

Association  with  BEST, Mumbai :

 

The diesel consumption in BEST, Mumbai is 6500 KL per month for a distance covering 200 lac Km per month In the year 2003-04, PCRA has conducted 269 DTPs in BEST, with an average of 16% savings.


PUMPING WATER SUPPLY AND SEWAGE SYSTEM:

 

Water supply system and sewerage disposal system are an essential component of the basic infrastructure for urban settlements. Indian cities are no exception to urbanization process and are tremendously expanding. As a result of this there is tremendous rise in Urban conglomerations and service infrastructure is not able to cope up to provide cities a satisfactory provision of both fresh water resources and sanitation services.

 

Our daily life generates a huge amount of waste water (sullage and sewage) from kitchens, baths, toilets, etc. The sewage is disposed from   houses and other establishments by a complex underground network   to the Sewage Treatment Plant. Efforts are made thru’ the Modern Sewage Treatment plant   to achieve a very high Discharge Standard for Treated Sewage and convert Available Pollutant to Power as a Non-Conventional Source of Energy. Due to inadequate infrastructure, a substantial part of effluent finds its way into the nearby major and minor drains and  rivers causing environmental deterioration. 

 

 

Potable Water is received at the consumer end through a piping network from Water Treatment Plants. Rapid urbanization has put tremendous pressure on the existing civic services including supply of drinking water in Indian cities. Increasing demand on water resources   requires that resources are efficiently and cost effectively managed. Simple, economical and eco-friendly method like rainwater harvesting can be encouraged. Leak detection in the Distribution system needs to be addressed to optimize distribution losses. Studies to find out the feasibility to reduce Energy Consumption in the utilities like pump- motors need to be taken. Special campaign for public awareness on water conservation needs to be successfully implemented through extensive media coverage

 

As a part of Urban Energy Management Program, PCRA plays an active role in optimising Energy Consumption by  conducting Energy Audit. PCRA will study the loading pattern, flow, frictional losses in the pipelines, wastages due to line leakages in Water Pumping system and evaluate the operating efficiency.

 

Following are the proposals sent by PCRA to different authorities for carrying out Energy Audit under Urban Energy Management program:

 

1)                   Proposal for Energy Audit of 84 Pumping Stations of MCD is under consideration.

2)                   Proposal for Energy Audit of Four Sewage Pumping Stations at Preet Vihar, Geeta Colony, Jagriti, Kalyan Puri under Delhi Jal Board is under consideration.

3)                   Proposal for Energy Audit of Sewage Pumping Station, Sewage Treatment Plants and Water Supply System of Noida is under consideration by Noida Authority.


USES OF COMPACT FLUORESCENT LAMP:

 

Compact Fluorescent Lights (CFL) has revolutionized energy-efficient lighting. CFL's are simply miniature versions of full-sized fluorescents. The compact design allows them to be used in place of incandescent light bulbs. For the same lumen output, CFL consumes one-fifth of the electricity compared to incandescent lamp, thus resulting in 80% savings on energy consumption.

 

Following are the advantages of CFL w.r.t incandescent lamp:

 

·         High efficacy or efficiency as compared to incandescent lamps.

·         Colour Rendering Index is high.

·         Compact fluorescent lamps use 70 - 75% less energy than their incandescent equivalents. A 100 watt incandescent lamp can be replaced by a 28 watt CFL.  

·         Life of a Compact fluorescent lamps approximately 8,000 hours, which is around 10 times the life of an incandescent lamp (expected life approximately 750 hours).

·         The typical incandescent lamp wastes 90% of the energy it uses by producing heat rather than light.

 

 

·         The following table lists several standard incandescent lamps and the appropriate compact fluorescents that can replace them.

 

 

Incandescent

Compact Fluorescent

40 - watt

11 - watt

60 - watt

15 - watt

75 - watt

20 - watt

90 - watt

23 - watt

100 - watt

28 - watt

 

 

During 03-04, PCRA has conducted Energy Audit at 4 nos of Commercial Building. Savings can vary from building to building. In a particular case, a saving of 49500 KWH worth Rs 347000.00 per year is identified, with a payback period of 11 months just by replacing the conventional Tube lights by CFL, which is approximately 10 % of the total Energy consumption.

 

 


AIRCONDITIONING AND LIGHTING

 

The commercial buildings are one the fastest growing energy consumption sector. Energy audit studies conducted in several office buildings, hotels and hospitals indicate an energy savings potential of around 20 per cent. The present trend is to provide high comfort level in the workplace by controlling temperature, humidity, lighting etc which translates to create a highly productive work environment for employees

Air-conditioning

Recent years have witnessed a considerable increase in the demand for air conditioning. Air conditioning is no longer looked upon as an expensive appliance of luxury, but is seen nowadays as an integral part of necessities for living.

In any commercial air-conditioned building, the air-conditioning system generally consumes the maximum power. Substantial energy saving can be achieved by:

 

Lighting

Lighting technologies developed in the last decade can help us in cutting lighting costs by 30% to 60% while enhancing lighting quality and reducing environmental impacts. To save lighting energy we can reduce wattage, reduce the lights on-time, use daylight, and perform simple maintenance tasks.

In addition, a design that recognizes what tasks will occur in a given area and sizing the lighting to that task will optimize the energy requirement. Whether employing cost cutting measures in designing the lighting specifically for a given area, it is important to consider the quality of the light, which can affect the level of comfort.

Measures which can contribute for energy efficient and economic use of lighting are as under: 

  1. Segregation of general and task lighting.
  2. Automatic switching On and Off of lighting by using sensors.
  3. Maximum use of sunlight.
  4. Use of energy efficient lamps (HPMV, HPSV, CFL, Slim tubes TL5 tubes etc.).
  5. Use of dimmers.
  6. Selection of Luminaries with good reflectors.
  7. Electronic chokes.
  8. Maintenance of Luminaries by proper cleaning of reflector.

  Air conditioning & Lighting is one of the areas in which PCRA endeavor to achieve a substantial amount of Energy savings. In every industrial and commercial installation where Energy audit is carried out, illumination survey and air conditioning load is studied and provide technical solutions for the commercial building sector for establishing energy efficient system. 

 

During 03-04, PCRA has conducted Energy Audit at 4 nos of Commercial Building.  In Air conditioning and Lighting, a saving potential of 275750 KWH worth Rs 13.63 Lacs is identified which is around 11% of the total Energy consumption.

 

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