Alkalines batteries are ususaly
designed with a power reservoir that enables them to last longer. High current and large
capacity are standard, which means high performance for the customers.
Features
High current, large capacity, stable
voltage and current, excellent storage life, excellent resistance to leakage, mercury
free.
System Description
The Alkaline system is designed to provide
an economical power source for todays devices that require heavy current or
continuous use. The general characteristics of the Alkaline system are:
Better discharge rate capability than
Carbon Zinc
Lower and more stable internal resistance than Carbon Zinc
Better low temperature performance than Carbon Zinc
Better service maintenance than Carbon Zinc
Higher energy density than Carbon Zinc
More economical than Carbon Zinc in terms of cost per hour of use on high current drains
Sloping discharge curve
Relatively insensitive to changes in the discharge rate or duty cycle
Available in voltages ranging from 1.5 to 12.0 and in a variety of shapes and sizes
Battery Description
Alkaline batteries are produced with a high
surface area zinc anode, a high density manganese dioxide cathode, and a potassium
hydroxide electrolyte. Cathodes are a mixture of high purity electrolytic manganese
dioxide and carbon conductor. Anodes are a gelled mixture of zinc powder and electrolyte.
Separators of specially selected materials prevent migration of any solid particles in the
battery. Steel can confines active materials and serves as the cathode collector, Brass
pin serves as the anode collector, top and bottom covers provide contact surfaces of
nickel-plated steel. Non-conductive plastic film label electronically insulates the
battery, molded nylon seal provides a safety venting mechanism.
Electrochemistry
The rate capability, energy density,
service maintenance and low temperature performance of the Alkaline system are the
result of an electrochemical interaction between a high purity, high density cathode
containing a conductive carbon matrix. A high purity, high surface area zinc anode. A
highly conductive, low freezing point electrolyte solution. The open circuit voltage of
fresh cylindrical Alkaline batteries is typically 1.58 volts. The closed circuit voltage
declines gradually as a function of the depth of discharge; therefore greater hours of
service are obtained as the functional end point voltage is lowered. The energy output of
Alkaline batteries is less sensitive to variation in the discharge rate and duty cycle
than comparable size LeClanche or Zinc Chloride batteries. The electrochemical inputs of
cylindrical Alkaline batteries are greater than that of similar sized Carbon Zinc
batteries. This additional energy, in conjunction with high efficiency, gives Alkaline
batteries a service advantage. Alkaline batteries have the ability to deliver more energy
than Carbon Zinc under continuous or heavy duty, high drain conditions. However, as the
drain rate is decreased and the duty cycle on-time reduced, the service difference between
the Alkaline and Carbon Zinc systems is reduced.
Temperature
In general, changes in usage temperature
affect the service of Alkaline batteries to a lesser degree than comparable size Carbon
Zinc batteries. Heavy drain is defined as current that would discharge the battery within
one day at room temperature. Moderate drain is defined as a current that would discharge
the battery in approximately one week at room temperature. Light drain is defined as a
current that would discharge the battery after one month or more at room temperature.
Service on all drains after storage at high temperatures is eventually reduced by an
increase in self discharge. Because of the high purity of materials used, their basic
electrochemical stability, and sealing techniques, Alkaline batteries exhibit excellent
service maintenance characteristics. On moderate drains between a 0.75 volt and 0.9 volt
Functional End Point (FEP), the following typical service maintenance can be expected at
storage periods and temperatures indicated below. The testing of cylindrical Alkaline
batteries at higher or lower discharge rates can affect the percent of retained
ampere-hour capacity by approximately 10%. While the storage of Alkaline batteries at
temperatures below 21oC will increase their service maintenance, the percentage of
ampere-hour capacity saved makes storage at low temperatures uneconomical under most
circumstances. Storage at temperatures exceeding 21oC for sustained periods of
time will significantly reduce service maintenance. However, in all cases, the high
temperature service maintenance of Alkaline batteries is greater than comparable Carbon
Zinc.
Applications
Cameras, electric shavers, electronic
calculators, fire detectors, high-power flashlights, pagers, tape recorders, other
cordless products.
Charging of Primary Batteries
Charging of primary batteries may cause
explosion or leakage which may result in bodily injury.
Metal-Jacketed Batteries -- It is important to note that some batteries have metal
jackets. Proper design of devices using these batteries should include electrical
isolation of the battery jacket from the device circuitry to prevent short circuiting.
Short circuits may cause battery explosions or leakage.
Plastic Film Labels -- It is important to note that some batteries have plastic
film labels over the metal raw cell. Proper design of devices using these batteries should
include electrical insulation as well as the avoidance of burrs and/or sharp edges and
corners that can cut through the plastic and result in battery shorting or inadvertent
charging.
| Dimensions - cylindrical batteries |
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Size D
Size C
Size AA
Size AAA |
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| Dimensions - rectangular
batteries |
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