EPISÓDIO 1: "PADAWAN" LIGHTSABER
 
  OBI-WAN KENOBI SABER
Disso...
Para isso...
 

Estas são DICAS BÁSICAS para a construção dessa réplica. Ela não possui nenhuma luz. As partes utilizadas podem ser encontradas em lojas de materiais de construção.

 

LISTA BÁSICA DAS PEÇAS
1-   12"x 1.5" tubo de PVC liso, sem junta. 1-   Brass knurled knob for blade adjustment.
1-   6" x 1.25" slip-joint extension tube. 1-   Set of DANCO "Mobile Home" sink knobs.
1-   6" x 1.5" slip-joint extension tube.     Model #88170 (What I used)
1-   Section of black 1" ribbed tubing, at least 12" in length. 1-   Approp. sized button for activation switch
4-   Small finishing washers. t   Lots of 2 Part Epoxy - "Plastic Welder"
          works best or high Strength.

PARTE 1
Parte principal e mortalha. No cano de 12"x 1.5" faça um corte nas seções como na figura ao lado.

EMITTER VENT PATTERN

GRIP PATTERN

STEP 2
Take a 6" section of 1.25" tubing, (Slip joint type) and cut the flange (larger end) off of it. Next glue some filler, (foam or cardboard, etc.) where the blue dots are so that when you slip the cut off flanged end into the end of the Emitter Shroud it is basically centered. Then carefully glue the section in the emitter shroud. The piece does not go in very far so be sure to use adequate amounts of glue. this is a tough step, and afterwards you will have to paint the visible glue silver. There is not much so don't worry!
STEP 3
Her you wil take a section of 1" black ribbed tubing and cut the appropriate length sections from it. You must then slice it down the middle from one end to the other. This tubing must then be streched out a bit. Lay it under a book for the night if you want. Next slide it in the grip tube you cut earlier. Use some cardboard if neccessary to keep the tubing streched out so it reaches the edges of the pipe. Apply tons of glue and let it fully dry.
STEP 4
Next take the Emitter Shroud piece you glued together with the 1.25" neck piece. Grab some more ribbed tubing and cut two sections the length of the vent spaces. Next you will have to do some custom measuring to figure out how much trimming on each piece you will have to do in order to get it to slide inside and go all the way around.
STEP 5
Now take a 6"x1.5" connector tube (slip joint type) and cut off the larger flanged end, just as you did for the smaller 1.25" neck piece. This end will then slide over the main handle section. Carefully cover the end of the handle with some glue prior to sliding it into the larger flanged piece.
STEP 6
Next take the Emitter Shroud with the 1.25" neck piece already glued in. Glue some more filler (cardboard or foam) in the blue spots on the left so that when you assmble the Emitter Shroud and the Handle Body it will sit in the center.
STEP 7
Now take the clear plastic faucet knob and paint it black. Then carefully glue it on the end of the saber as per the illustration. (An alternate method of attaching it - glue a washer or PVC plug in the base of the handle then screw the knob on with a screw. That's what I did.)
STEP 8
Almost done! Now glue finishing washers at the base of the vent holes on the Emitter Shroud. The glue a red activation button on top and a brass knurled knob below it on the right hand side of the saber. Then glue a belt attachment knob on the botom of the saber at grip end.
STEP 9
That's about it! As per the illustration on the right your saber should look correctly. One additional thing you can do is cut appropriate sized pieces of chromed tape on the pommel in certain places. This will depend on the exact type of sink knob you use as the one I bought has raised nubs similiar to the end of the movie saber.

These are basic instructions on constructing an Obi-Wan Kenobi Episode I Lightsaber. There are many things you can do in a custom fashion while building it. I DO NOT HAVE ANY OTHER PLANS THAN THESE. This is the process I utilized when constructing mine. I am also working on constructing a removable inner tube one of which will contain a faux emmiter nozzle and add weight to the saber and another that has affized to it a blue transclucent acrylic tube which is commonly used to cover flurescent light tubes. Look for those instructions to come shortly!

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