XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

DRAINING - FILLING - BLEEDING COOLING SYSTEM

1 - SPECIAL TOOLS

XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

ALL MODELS

[1] filling cylinder (-).0173.

2 - DRAINING

XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

Remove the cap (1) from the expansion tank.

XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE

Unscrew the radiator drain plug (2).

Open the bleed screw (3).

Open the bleed screw (4).

Drain the engine by removing the plug (5).

TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

Unscrew the radiator drain plug (2).

NOTE : for models fitted with air conditioning, place a tube on the outlet to allow the circuit to drain properly .

Open the bleed screw (3).

Open the bleed screw (4).

Drain the engine by removing the plug (5).

3 - FILLING AND BLEEDING THE SYSTEM

Before any re-filling operation, flush the cooling circuit with clean water.

WARNING : check the cooling system for leaks.

XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

Fit the filling cylinder [1] to the filler opening.

XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

Open all the bleed screws as well as the bleed screw on the radiator (quarter turn) (According to specification).

ALL MODELS

Fill the circuit slowly with coolant.

Close the bleed screws in the order in which the liquid flows without bubbles.

The filling cylinder must be filled to the 1 litre mark to bleed the heater matrix correctly.

Start the engine.

Maintain a speed between 1500 and 2000 rpm until the end of the second cooling cycle (the cooling fan(s) cutting in then stopping) while keeping the filling cylinder full to the 1 litre mark.

Stop the engine immediately after the second cooling cycle.

Remove the filling cylinder [1].

XU7JP ENGINE XU10J2 ENGINE XU10J4 ENGINE TU1M ENGINE TU3MC ENGINE TU3-2 ENGINE TU5JP ENGINE

Immediately refit the cap and tighten it to the second notch.

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