First, we build the Volkswagen engine. We use aluminum and magnesium alloys to make it as light and strong as an airplane engine. (The complete engine weighs in at only 182 pounds S.A.E.) We use two pairs of horizontally opposed cylinders. And make them lie flat. To give the VW engine a low center of gravity. Also, we make the pistons with an unusually short stroke and low speed. To give the VW engine less friction, longer life. (It's not unusual for a VW to go over 100,000 miles on its original pistons and cylinders.) Now, we're ready for the carburetor. We use a single-throat downdraft type with an automatic choke and accelerator pump. To give the VW good acceleration and keep its fuel consumption low. (As a matter of fact, most people get around 32 miles on a gallon of regular gas.)And of course, we cool the engine by air. So we do away with: anti-freeze, water, water pump, hose, hose connections and all conventional-car-radiator problems. In fact, we do away with the whole radiator. So it's virtually impossible to have: leaks or rust or a steaming, boiled-over radiator. There's no need for a winter change-over. Or a summer change-over. (Or the accompanying repair bills, either.)
Next, we put in the oil cooler and fuel pump and fan and bearings and connecting rods, and crankshaft and crankcase, and crankcase ventilating system. We do it all by hand, and inspect it at each stage of its assembly. Then, we run the engine to break it in. (You can take your VW up to top speed the first time you drive it.)
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