AIRCRAFT ENGINES AND SYSTEMS
PRINCIPLES OF GAS TURBINE OPERATION
ELO 3.1 Explain the relationship between static pressure, dynamic
pressure and total pressure.
- Total pressure is equal to the static pressure plus the dynamic
pressure
ELO 3.2 State Bernoulli’s theorem.
BERNOULLI’S THEOREM
- Bernoulli’s theorem states that as any incompressible fluid passes
through a convergent opening its velocity increases and pressure
decreases
ELO 3.3 Describe the behavior of subsonic airflow in a nozzle and
diffuser.
- A subsonic nozzle is convergent, it increases velocity and decreases
pressure
- A subsonic diffuser is divergent, it decreases velocity and increases
pressure
ELO 3.4 Describe the behavior of supersonic airflow in a nozzle and
diffuser.
- A supersonic nozzle is divergent, it increases velocity and decreases
pressure
- A supersonic diffuse is convergent, it decreases velocity and
increases pressure
ELO 3.5 Identify the three main sections of a gas generator.
- A gas generator has a compressor, combustion chamber, and a turbine
ELO 3.6 Describe the Brayton Cycle.
- The Brayton Cycle consists of four events occurring simultaneously:
intake, compression, combustion, and exhaust
ELO 3.7 Describe the basic components and operation of the gas generator.
- The gas generator has the Brayton Cycle which occurs simultaneously
throughout the gas turbine engine
- Compression takes place in the compressor, combustion in the
combustion chamber, and exhaust through the turbine producing thrust
ELO 3.8 Describe how pressure, temperature, and velocity changes
through each section of a gas turbine engine.
PRESSURE
- Pressure increases from the inlet, through the compressor into the
diffuser, and it decreases from the burner through the turbine into
the exhaust
TEMPERATURE
- Temperature increases from the inlet, through the compressor and the
diffuser into the burner, and decreases through the turbine into the
exhaust
VELOCITY
- Velocity remains virtually constant through the inlet and
compressor, into the diffuser and increases through the burner and
turbine and peaks in the exhaust
ELO 3.9 Describe gross thrust and net thrust.
GROSS THRUST
- Gross thrust is a measurement of thrust due solely from the velocity
of the exhaust gases
- Equation is given as Gross thrust = m x (V
final)
/ t
NET THRUST
- Net thrust is thrust that is corrected for the effect of inlet
airflow velocity
- Equation is given as Net thrust = m x (V
final
– Vinitial) / t
ELO 3.10 Describe how atmospheric temperature effects thrust in a gas
turbine engine.
- As temperature increases thrust decreases
ELO 3.11 Describe how atmospheric pressure effects thrust in a gas
turbine engine.
- As pressure increases thrust increases
ELO 3.12 Describe how altitude effects thrust.
- As altitude increases thrust decreases
ELO 3.13 Describe the effect of airspeed on thrust.
- As airspeed increases thrust decreases
ELO 3.14 Describe the effect of ram effect on thrust.
- Ram effect has a neutral effect on thrust at low airspeed but a slight
increase in thrust at subsonic airspeeds
ELO 3.15 Identify the cockpit instrument that measures thrust in
a typical turbojet, turbofan, turboprop, and turboshaft.
- The turbine pressure discharge indicator (TPDI) or the engine
pressure ratio (EPR) gauge are used to measure thrust for turbojets
and turbofans
- Propeller or rotor driven aircraft use a torquemeter gauge to
indicate power available
GAS TURBINE ENGINES
ELO 3.16 Describe purpose and the types of inlet ducts.
- The inlet duct is designed to provide the proper amount of high
pressure, turbulence-free air to the compressor
- Single-entrance inlet ducts are the simplest and most effective inlet
design
- Has very smooth airflow characteristics
- Engine is mounted midship
- Divided-entrance inlet ducts are split ducts that can cause some
distortion of air flow
- Allows pilot to sit lower in the fuselage
- Reduces friction loss due to length
- Skin friction may distort air flow
ELO 3.17 State the operation and shape of subsonic and supersonic inlet
ducts.
SUBSONIC INLETS
- Subsonic inlets are divergent
- Because of the relative incompressibility of subsonic airflow, the
shape of the subsonic inlet will increase airflow pressure while
reducing its velocity
SUPERSONIC INLETS
- Supersonic inlets are convergent – divergent inlet ducts
- Supersonic airflow is highly compressible
- At supersonic speeds, sonic shock waves are developed and if these
are not controlled high duct losses will result and could create inlet
buzz
ELO 3.18 State the function of a variable geometry inlet duct.
- The variable geometry inlet duct utilizes mechanical devices such as
ramps, wedges, or cones to change the shape of the inlet duct as the
aircraft speed varies between subsonic and supersonic
ELO 3.19 State the function of the compressor section.
- The primary function of the compressor section is to supply enough air
to satisfy the requirements of the combustion section
- Specifically, the compressor increases the pressure of the airflow
from the air inlet duct and directs it to the burners in the quantity
and at the pressures required
ELO 3.20 Describe the three types of compressors used in gas
turbine engines, including their advantages and disadvantages.
CENTRIFUGAL FLOW COMPRESSOR
- Centrifugal flow compressors consist of three main components; an
impeller, a diffuser, and a manifold
- Advantages are good power output over a wide range of RPM’s, low
cost, ruggedness, and it produces the best pressure increase per stage
- Disadvantages are a large frontal area is required and it is
impractical for multiple stages
AXIAL-FLOW COMPRESSOR
- Axial flow compressors have to main elements; rotor blades and
stator vanes
- Advantages are efficient use of multiple stages producing very high
overall compression ratios
- Disadvantages include being susceptible to foreign object damage,
and it is very expensive and complex
DUAL SPOOL AXIAL FLOW COMPRESSORS
- Dual spool axial flow compressors are divided into two completely
independent rotor spools, each driven by its own turbine and drive
shaft; one is the high pressure compressor and one is the low pressure
compressor
- Advantages are greater flexibility, power, small frontal area
reducing drag, high peak efficiencies, straight through flow, allowing
for high ram efficiency, and increased combustion efficiency
- Disadvantages are possible stalls at slow speeds, ram effect may
increase inlet temperatures, good efficiencies only possible over a
narrow rotational speed, difficult to manufacture and costly, and they
have high starting power requirements
AXIAL-CENTRIFUGAL FLOW COMPRESSOR
- Axial-centrifugal flow compressors utilizes the combination of the
centrifugal and axial flow compressors
- Advantage is the large pressure increase yet small size which is
useful on helicopters and small aircraft
- Disadvantage is that it is only capable on small aircraft
ELO 3.21 State the function of the burner section.
- The burner section contains the combustion chamber, and provides the
means for proper mixing of the fuel and air to assure good combustion
ELO 3.22 Describe the three types of combustion chambers used in
gas turbine engines, including their advantages and disadvantages.
CAN COMBUSTION CHAMBER
- The can combustion chamber is used mainly on older centrifugal
compressor engines
- Airflow is ducted to individual combustion cans that are arranged
around the circumference of the burner section
- Each can contains its own fuel nozzle, burner liner, and casing
- Advantages include its strength and durability, combined with the ease
of maintenance
- Disadvantages include poor use of space in the chamber, greater
pressure loss, and uneven heat distribution to the turbine section
ANNULAR COMBUSTION CHAMBER
- Annular combustion chambers consist of a circular, continuous, inner
and outer shroud around the outside of the compressor drive shaft
- Fuel is introduced through a series of nozzles where it is mixed and
ignited with the incoming air
- Advantages include providing a uniform heat distribution across the
face of the turbine section which aids in the prevention of heat
warping or turbine blade failure, and for better mixing of air and
fuel along with better use of space
- Disadvantages include not being able to be removed without complete
disassembly of the engine from the aircraft, and possible structural
problems may arise due to the large-diameter, thin-wall cylinder
required with this type of chamber
- Often found in helicopters
CAN-ANNULAR TYPE
- Can-annular type chambers combine the ease of maintenance of the can
type with the outstanding thermodynamics of the annular type
- Contains cans at the front where the fuel and air are mixed and
burned
- Advantages are even temperature distribution, and eliminates the
possibility of cold spots by nozzles clogging, it also has greater
structural stability and lower pressure loss than that of the can type
- Disadvantage is that it is expensive
ELO 3.23 State the function of the turbine section.
- The turbine section drives the compressor and the accessories and is
also designed to increase airflow velocity
ELO 3.24 State the effects of thermal stress on turbine components.
- Thermal stress on turbine components causes "creep", or
blade elongation, which is caused by excessive temperatures over long
periods causing permanent deformation
ELO 3.25 Define "fir tree" and "creep".
FIR TREE
- Fir tree is an attachment method preventing the thin metal blades from
cracking at the attachments points by allowing them to expand when
heated
CREEP
- Creep is elongation of blades under extreme heating
ELO 3.26 Explain how heat and potential energy are converted into
mechanical energy in the turbine section.
- The increasing turbine inlet temperature results in an increase in
specific thrust with a corresponding decrease in fuel consumption
ELO 3.27 State the function of the exhaust section.
- The exhaust section must direct the flow of hot gases rearward to
cause a high exit velocity to the gases while preventing turbulence
ELO 3.28 Describe subsonic and supersonic exhaust nozzles.
SUBSONIC EXHAUST NOZZLE
- Subsonic exhaust nozzles are convergent because as the gas velocity
increases, the ability of pressure to push the molecules from behind
decreases
SUPERSONIC EXHAUST NOZZLE
- Supersonic exhaust nozzles are convergent / divergent because the
divergent section allows for pressure buildup to propel the gases
forward to supersonic speeds
ELO 3.29 State the function of the afterburner.
- The afterburner is used in turbojets and turbofans to increase maximum
thrust available from an engine by 50% or more
ELO 3.30 Describe the components and operation of the afterburner.
- The afterburner has four main components; fuel spray bars which
introduce fuel to the afterburner, the flame holders which is located
downstream of the fuel spray bars and is where turbulent eddies are
formed allowing for the proper mixture of fuel and air combustion, the
screech liner controls screech which is characterized by loud noise and
vibration, and the variable exhaust nozzle which can be convergent or
divergent and prevents a back pressure which could cause a stall
COMPRESSOR STALLS
ELO 3.31 Name two vector components that make up the relative wind in the
compressor.
- Two vector components that make up the relative wind in the compressor
are the compressor rotation (RPM) and the inlet airflow
ELO 3.32 Describe a compressor stall.
- A stall occurs when the airflow over the airfoil breaks away causing
the airflow to lose lift due to excessive angle of attack
ELO 3.33 Describe the angle of attack of compressor blades and
the two factors that determine it.
- Angle of attack is defined as the angle formed between the chordline
of the airfoil and the airfoil’s relative wind
- The angle of attack of the compressor blades is changed by changing
the rotation speed of the rotors during engine operation and/or
changing the velocity of the inlet airflow
- A low angle of attack will result in a low compression ratio and the
compressor will be inefficient
- A high angle of attack will result in a possible stall
ELO 3.34 Identify the indications of a compressor stall.
- Indications of a compressor stall can range from mild pulsation with
minimum indications to aircraft vibration and loud bangs or noises
- With constant PCL / throttle position, indications of a compressor
stall include RPM decay, and/or interstage turbine temperature (ITT)
rise, along with possible loud noises
ELO 3.35 Identify the two main causes of a compressor stall.
- Compressor stalls are mainly the result of airflow distortions or
mechanical malfunctions
ELO 3.36 Describe how airflow distortions can cause compressor stalls.
- Airflow distortions can cause compressor stalls by the breakdown of
the airflow through a few stages of the compressor
- Airflow distortion to the compressor can be a result of the aircraft
attitude and airspeed
- The compressor blade angle of attack is affected by the velocity and
direction of the airflow entering the compressor and the rotational
velocity of the compressor rotor blades
- The instances when airflow distortions may induce compressor stall
include:
- Abrupt changes in aircraft attitude
- Encountering air turbulence
- Deficiency of air volume, caused by atmospheric conditions
- Rapid throttle movement
ELO 3.37 Describe the four possible mechanical malfunctions that
can lead to compressor stall.
VARIABLE INLET GUIDE VANE (IGV) AND STATOR VANE FAILURE
- Failure to change the angle of attack will cause too much or too
little airflow at low engine speeds
FUEL CONTROL UNIT (FCU) FAILURE
- The FCU determines the correct amount of fuel to be introduced into
the combustion chamber
- If the FCU fails too much or too little fuel could added
FOREIGN OBJECT DAMAGE (FOD)
- FOD is caused when an object damages the delicate blades of the
compressor
VARIABLE EXHAUST NOZZLE FAILURE
- If the variable exhaust nozzle fails to open, an excessive back
pressure will be produced which could lead to a compressor stall
ELO 3.38 Describe what a pilot can do to minimize the potential of a
compressor stall.
- Erratic or abrupt power control lever (PCL) movements should be
avoided, especially at low airspeeds or high angles of attack
- The PCL should be advanced or retarded in a smooth fashion
- The pilot should maintain at least the prescribed minimum airspeed and
avoid abrupt changes in aircraft attitude to allow the proper amounts of
smooth air to enter the inlets
ELO 3.39 Describe the four components that can be incorporated
into an engine design to minimize the potential of a compressor stall.
VARIABLE INLET GUIDES AND STATORS
- Variable inlet guides and variable stator vanes are installed so the
angle of attack is changed at low engine speed
- They are automatically positioned by the stator vane actuator (SVA)
using fuel pressure via the fuel control unit
- This action maintains the velocity of the air within acceptable
limits for low airflow conditions and permits high airflow with a
minimum of restrictions
SPLIT SPOOL
- Dual spool axial flow compressors may be incorporated which allows
the front rotor to turn at a slower RPM than the rear rotor
- This allows the front rotor to turn without being choked by the low
airflow
BLEED VALVES
- Bleed valves are installed near the middle or rear of the compressor
to "bleed" air into the atmosphere and increase airflow in
the front of the compressor at low speeds
VARIABLE EXHAUST NOZZLE
- Variable exhaust nozzle is used to unload the pressure during
afterburner operation
ELO 3.40 State the steps to be taken if a compressor stall occurs.
- The first step if a stall occurs is to reduce the attitude of the
aircraft which will reduce the inlet’s angle of attack
- The PCL should be retarded to just below stall threshold to allow the
engine to "catch up" with the inlet airflow
TURBOJET AND TURBOFAN ENGINES
ELO 3.41 Identify the components of a turbojet engine.
- The components of a turbojet engine are the inlet, compressor, burner,
turbine, and exhaust
ELO 3.42 Define thrust specific fuel consumption (TSFC).
THRUST SPECIFIC FUEL CONSUMPTION (TSFC)
- TSFC is the amount of fuel required to produce one pound of thrust
ELO 3.43 Describe the operation of a turbojet.
- The total energy of the airflow within the gas generator is altered as
it passes through each section
- Altering the airflow causes an imbalance of forces within the engine
which provides the propulsive means to the turbojet engine
ELO 3.44 Compare the propulsive efficiencies of a turbojet, turbofan, and
a turboprop.
- As speed increases the turbojet engine becomes increasingly more
efficient
- Efficiency of the turboprop increases with speed to a maximum
efficiency and decreases efficiency with increasing speeds beyond the
maximum efficiency speed
- A turbofan engine increases in efficiency with the increase in speed,
but is more efficient that the turbojet engine at every stage
ELO 3.45 Compare TSFC of a turbojet with a turbofan.
- The TSFC of a turbojet is relatively high at low velocity and low
altitude
- The TSFC of a turbofan is lower than that of a turbojet
ELO 3.46 Describe the characteristics of a turbojet engine.
- Low propulsive efficiency at low forward airspeeds
- Relatively high TSFC at low altitude and low airspeeds
- Long takeoff roll required
- Lightest specific weight (weight per pound of thrust produced)
ELO 3.47 Identify the components of a turbofan engine.
- The components of a turbofan engine are a duct-enclosed fan, gas
generator, inlet, compressor, burner, turbine, and exhaust
ELO 3.48 Describe the basic operation of the turbofan engine.
- The duct-enclosed fan is driven by the gas generator providing
additional thrust by accelerating a fairly large mass of air around the
gas generator
- The increased airflow helps to cool the engine without altering the
percentages for the secondary airflow in the combustion chamber
ELO 3.49 Describe the characteristics of a turbofan engine.
- Higher thrust at low airspeeds
- Lower TSFC due to less fuel to produce the same thrust
- Considerable noise reduction
- Heavier takeoff weights and shorter takeoff distances
- Increased performance at operational altitudes when compared to the
turbojet
ELO 3.50 State the average percentage of total thrust produced by the
fan.
- The fan produces 30 to 60 percent of the total thrust of a turbofan
engine
ELO 3.51 State the average percentage of total thrust produced by
the exhaust gases of the gas generator on a turbofan engine.
- The gas generator produces between 40 and 70 percent of the total
thrust
ELO 3.52 Explain how the fan is driven by the turbine section.
- The fan is driven by a free or power turbine, which is a turbine aft
of the gas generator turbines and is not connected to the gas generator
- Another way to drive the fan is with the gas generator turbine which
is done by attaching the fan directly to the compressor
ELO 3.53 Define bypass ratio.
BYPASS RATIO
- Bypass ratio is a ratio of the amount of air that bypasses the gas
generator in comparison with the amount of air that passes through the
gas generator
ELO 3.54 Explain how bypass ratio effects a turbofan engine’s TSFC.
- A higher bypass ratio results in a higher TSFC as the efficiency of
the engine is increased
TURBOPROP AND TURBOSHAFT ENGINES
ELO 3.55 Describe the basic construction of a turboprop engine.
- The turboprop engine couples a gas generator with a propeller, which
is driven by the turbine section
ELO 3.56 Explain how a turboprop produces thrust.
- A turboprop uses a propeller to provide the majority of the thrust and
imparts a small amount of acceleration to a large mass of air
ELO 3.57 Define the major components of the propeller assembly.
BLADES
- The blades are installed into the hub
HUB
- The hub is the barrel assembly and is then attached to the propeller
shaft
PITCH CHANGE/DOME ASSEMBLY
- The pitch change/dome assembly is the mechanism that changes the
blade angle of the propeller
ELO 3.58 Describe the purpose and operation of the reduction gear
box used on a turboprop engine.
- The reduction gear box is located between the propeller assembly and
the gas generator and is basically a one speed transmission
- This assembly prevents the propeller blades from reaching supersonic
speeds
- It converts the high RPM and low torque of the gas generator to low
RPM, high torque necessary for efficient propeller operation
ELO 3.59 Describe the major components and their operation of the
torquemeter assembly.
- The torquemeter assembly is a set of shafts (the torque shaft and the
reference shaft) located between the gas generator and reduction gear
box
- It is used on some turboprop engines to transmit and measure the power
output from the gas generator to the reduction gear box
- The torquemeter operates on the principle of accurately measuring the
torsional deflection that occurs in any power transmitting shaft,
commonly called the torque shaft
ELO 3.60 State the two main ways the propeller assembly may be
connected to the gas generator.
- The propeller assembly may be connected to the gas generator by
being attached to the front of the compressor drive shaft or attached
to the free/power turbine
ELO 3.61 Describe the operation and characteristics of a turboprop
engine.
- The turboprop accelerates a large amount of air to a moderate speed
- The propeller assembly maintains the propeller at a constant 100
percent RPM
- The propeller adjusts the angle of its blades to accommodate the
fluctuations of fuel flow resulting in increased and decreased power in
order to maintain constant propeller RPM
ELO 3.62 Describe the alpha range and beta range operations of the
propeller.
ALPHA RANGE
- In the alpha range, also known as the flight range, the PCL can be
positioned from flight idle to full power
- The PCL send signals to the FCU for fuel flow
- The FCU works with the prop governor to maintain constant propeller
RPM by adjusting the blade angle
BETA RANGE
- The beta range is only used during ground operations
- This range is from flight idle to max reverse
- Allows the pilot direct control of blade angle
- Reversing blade angle results in decreased landing distances and
greater ground mobility
ELO 3.63 Describe the construction of a turboshaft engine.
- The turboshaft engine consists of a gas generator and a free/power
turbine section
ELO 3.64 Describe the operation of the free/power turbine section.
- The free/power turbine section is mechanically independent from the
gas generator
- Exhaust gases from the gas generator turbine drive the power turbine
ELO 3.65 Explain how the turboshaft produces thrust.
- In the turboshaft, the propulsive energy from the exhaust is
negligible, that is, all of the remaining energy is extracted by the
free or power turbine to drive the rotor assembly
- In the turboshaft engine, virtually all of the pressure energy is
converted into shaft horsepower
HYDRAULIC SYSTEMS
ELO 3.66 Explain Pascal’s Law.
- Pascal’s Law states that pressure applies to a confined liquid is
transmitted equally in all directions without the loss of pressure and
acts with equal force on equal surfaces
- The shape of the container has no effect on the pressure or force
relationships
ELO 3.67 Define force, pressure, and area.
FORCE
- Force is simply a push or pull
PRESSURE
- Pressure is the amount of force per unit area
AREA
- Area, for hydraulic systems, is given in square inches
ELO 3.68 Explain how force, pressure, and area relate to the hydraulic
theory.
- Pressure is equal to the amount of force per unit area
- Equation is given as F = P / A
ELO 3.69 Explain the relationship between linear displacement and
the change of force between the input and output pistons of a closed
hydraulic system.
- Linear displacement or distance traveled is exchanged for the change
in force
- Linear displacement is proportional to the multiplied force
ELO 3.70 Explain why hydraulic systems are required on aircraft.
- Hydraulic systems are required on aircraft because they are used to
operate flight controls as well as up to a dozen other systems on the
aircraft
ELO 3.71 Describe the function of the basic hydraulic components used on
aircraft.
RESERVOIR
- The reservoir functions as a storage tank for the hydraulic fluid
required in the system
- It also serves as an overflow basin for excess hydraulic fluid forced
out of the system by thermal expansion, heat dissipation, allow air
bubbles to be purged, and separate some foreign matter from the system
- Pressurized reservoirs exist on high altitude aircraft
PUMPS
- Hand pumps are used in hydraulic systems to supply fluid under
pressure to subsystems such as landing gear, flaps, canopy, cargo
doors, bomb bay doors, and to charge brake accumulators
- Hand pump systems are referred to as emergency systems
- Power pumps are normally driven by the engine but may be
electric-motor driven
- They displace a constant or a variable amount of fluid
PRESSURE REGULATOR / UNLOADER VALVE
- The pressure regulator or unloader valve always works in conjunction
with the constant displacement pump
- Pressure regulator maintains a set pressure in the system
- The unloading valve diverts all pump flow back to the reservoir when
the preset system pressure is met
CHECK VALVE
- The check valve allows for one way flow in a hydraulic system
- Allows free flow from the pumps but prevents a back flow
ACCUMULATOR
- The accumulator serves as a cushion or shock absorber by absorbing
pressure surges in the system
- Supplements the pump’s output when the pump is under peak load by
storing energy in the form of fluid under pressure
FILTERS
- Filters ensure delivery of contaminant free hydraulic fluid by
preventing dust, grit, and undesirable impurities from entering the
system
RELIEF VALVES
- Relief valves are simply a pressure limiting device
- The valves prevent seals from bursting or becoming damaged due to
pressure build-up
PRESSURE GAUGE
- The pressure gauge indicates the amount of pressure in the hydraulic
system
PRESSURE SWITCHES
- Pressure switches are used to indicate a hydraulic drop that falls
below allowable limits
- Located in the lines leading from the pump
HYDRAULIC FUSES
- Hydraulic fuses are safety devices that are installed at strategic
locations throughout a hydraulic system
- They are designed to detect or gauge ruptures, failed fittings, or
other leak-producing failures or damage
SELECTOR CONTROL VALVES
- Selector control valves are used in a hydraulic system to direct the
flow of fluid
- Directs fluid under pressure to the desired working port of an
actuating unit
- At the same time it directs the return fluid from the opposite working
port of the actuator to the reservoir
ACTUATORS
- Actuators convert fluid under pressure into linear or reciprocating
mechanical motion
- Usually installed with the piston shaft end attached to the
mechanism and the other end to the aircraft structure
ELO 3.72 Describe the operation of a basic aircraft hydraulic system.
- Fluid is pumped out of the reservoir through the check valve past the
pressure regulator
- Pressure is then released to the actuating cylinder allowing function
of the piston
- Fluid is returned through the selector valve and the filter to the
reservoir
ELECTRICAL SYSTEMS
ELO 3.73 Describe the two forms of electricity.
AC
- AC is a form of electricity that reverses its direction
- AC is used in our homes
DC
- DC is a form of electricity that only flows in one direction
- DC is used in our boats, cars, and even small electrical devices
such as watches
ELO 3.74 Explain why AC electrical systems are preferred over DC systems.
- DC units are heavy compared to their power output capabilities
- DC units are often not reliable and they increase maintenance
- DC units also use an inverter for conversion to alternating current
for AC powered equipment
- AC power requires less current because of higher voltage and a ground
neutral system
- AC components are lightweight, simple, and reliable
ELO 3.75 Explain the function of several aircraft electrical system
components.
GENERATORS
- Generators are often used as the main source for AC and DC power
- DC generators are called generators while AC generators are called
alternators
- Generators require a constant rotational input speed regardless of
engine RPM
- A constant speed drive is a hydro-mechanical linkage between the
engine and the generator
INVERTER
- An inverter is an electro-mechanical device that transforms direct
current into alternating current
- On DC electrical systems, inverters are used to power AC equipment
TRANSFORMER RECTIFIER (TR)
- A transformer rectifier is an electrical device which transforms AC
power into DC power
- The rectifier’s DC current capability is high and is largely
dependent on the cooling ability of its fan
BATTERY
- The battery provides direct current power
- This DC voltage is primarily used as a source of emergency power
should the generators fail and also for starting the aircraft’s
engines
- Nickel cadmium is the preferred battery over the lead-acid battery
- Nickel cadmium batteries recharge in a short amount of time
- They hold charge for long periods
- Worn cells can be replaced
- Delivers a large amount of power
ELO 3.76 Describe the electrical distribution network.
- The electrical distribution network in an aircraft provide the various
electrical components with their power requirements through several
buses
- The essential bus routes power to equipment required for flight safety
- The primary bus routs power to equipment devoted to the aircraft’s
intended mission
- The monitor or secondary bus routes power to convenience circuits
- The starter bus routes power to start the aircraft’s engine(s)
- Manual or automatic control over the flow of electrical power comes
from fuses, switches, and circuit breakers
ELO 3.77 Describe the operation of a basic aircraft electrical system.
- The main generators are powered from the aircraft engine’s accessory
drive section via the constant speed drive
- Warning lights are designed to alert the crew to any system
malfunction
- A series of buses is incorporated to provide the electrical
distribution based on equipment type and current required
- Emergency power is available to energize the essential busses in the
event of generator failure
- Electrical power for the starter bus is obtained from either an
external source, the battery, or the auxiliary power unit (APU)
FUEL SYSTEMS
ELO 3.78 Define volatility and flashpoint.
VOLATILITY
- Volatility is the measurement of a liquid’s ability to convert to a
vaporous state
FLASHPOINT
- Flash point is the lowest temperature of a combustible substance
that would ignite with a momentarily application of a flame
ELO 3.79 Describe the relationship between temperature, volatility, and
flashpoint.
- A fuel’s flashpoint and volatility rating are inversely related
- As the flash point increases, the temperature at which fuel would
ignite decreases
ELO 3.80 State the characteristics of common military aviation fuels.
JP-4 (NATO CODE F-40)
- JP-4 is a wide cut blend of kerosene with some naphtha fractions and
gasoline
- Highly volatile with a flashpoint of –35 degrees farenheight
- Easier starting, slower acceleration, lower operating temperatures,
higher tendency to vapor lock, and shorter range compared to JP-5
JP-5 (NATO CODE F-44)
- The Navy, Marine Corps, and Coast Guards primary jet fuel
- JP-5 is a heavy kerosene to be blended with gasoline
- Thermally stable with a high heat content per gallon
- Low volatility and a flashpoint of 140 degrees farenheight permits
storage aboard ships
JP-8 (NATO CODE F-34)
- Similar to JP-5 except for the flashpoint, which is 100 degrees
farenheight and permits storage aboard ships
- Air force’s primary jet fuel
- Advantages include fuel handling and operational safety
ELO 3.81 Describe the function of the aircraft fuel system components.
FUEL TANK
- The fuel tank is the starting point for fuel
- The tank is a reservoir, or holding cell, for the jet propellant
BOOST PUMP
- The boost pump is an integral unit composed of a centrifugal pump
and electric motor
- Submerged in fuel tanks, they insure adequate supply of fuel to the
engine-driven fuel pump
- A critical function of the boost pump is to prevent aeration of the
fuel supply which may result from a rapid pressure change incurred
during a climb
CROSSFEED
- Used to regulate stability of the fuel load by transferring fuel to
even out the load
EMERGENCY SHUTOFF VALVE
- When the pilot pulls the emergency handle, the emergency shutoff
valve shuts off fuel to the engine electrically and mechanically
FUEL PRESSURE GAUGE
- Located in the cockpit, the fuel pressure gauge receives signals
from a pressure sensor at the boost pump outlet
LOW PRESSURE FUEL FILTER
- The low pressure fuel filter is usually a paper cartridge type
filter, located downstream of the boost pump to strain impurities from
the fuel
- The minute openings make this type of filter susceptible to
clogging, therefore, a bypass valve is a necessary safety factor to
ensure a positive supply of fuel to the engine
ENGINE-DRIVEN PUMP
- The engine-driven pump is a high pressure pump designed to deliver
fuel to the control unit in excess amounts
FUEL CONTROL UNIT (FCU)
- The fuel control unit is the "brain" of the engine fuel
system
- The FCU is a hydromechanical or electrical device that consists of
fuel computing and fuel metering systems
- To ensure proper fuel flow the system incorporates various inputs to
include:
- PCL position – inputs from the aviator
- Compressor inlet temperature (CIT) – measures ambient air density
- RPM’s - compressor speed
- Turbine temperature – prevent turbine damage
ELO 3.82 Describe the three types of thrust ratings.
NORMAL RATED THRUST (NRT)
- NRT is the thrust produced at the maximum continuous turbine
temperature with no time limitation
- This rating is for cruising
MILITARY RATED THRUST (MRT)
- MRT is the thrust produced at the maximum turbine temperature for a
limited time, normally 30 minutes
- The maximum temperature for MRT is higher than for NRT, however, the
time constraints ensure blades are not damaged
- This rating is for takeoff or when additional thrust is needed
COMBAT RELATED THRUST (CRT)
- CRT is thrust produced with the afterburner in operation, and is not
based on turbine temperature limitations
ELO 3.83 Explain the operation of an afterburner fuel system.
- The fuel transfer valve, which is mounted on the body of the engine
driven fuel pump, supplies fuel to the afterburner fuel control unit
ELO 3.84 Explain the operation of an afterburner fuel control unit.
- The afterburner fuel control unit meters fuel to the afterburner spray
bars and excess fuel is returned to the fuel pump inlet
LUBRICANTS AND LUBRICATION SYSTEMS
ELO 3.85 Describe the characteristics of synthetic lubricants.
- Synthetic lubricants are less volatile, has a stronger chemical
stability, and a lower tendency to leave cooking deposits
- Multiple synthetics may not be derived from the same base and
therefore cannot be mixed
- Synthetic oils are never to be mixed with petroleum based lubricants
ELO 3.86 Define viscosity.
VISCOSITY
- Viscosity is the property of a fluid that resists the force tending to
cause the fluid to flow
- Viscosity is inversely related to temperature
ELO 3.87 Describe the functions of lubricants.
LUBRICATION
- Oils should have the following characteristics to lubricate properly:
- It must be low enough viscosity to flow, yet high enough to protect
- Must not break down under high heat or pressure
- Must flow readily when starting under extremely low temperatures
- Must have a high flashpoint so it does not burn or vaporize
- Should not form or deposit excessive amounts of gum, carbon, or
varnish
COOLING
- Lubricants must cool moving parts by carrying heat away from gears
and bearings
- Temperatures in excess of 1700 degrees farenheight so this is
important
CLEANING
- Lubricants must carry dirt, metal, and carbon away from moving parts
to the filter
- This is a vital function
ELO 3.88 Describe the operation of a basic aircraft lubrication system.
- The lubrication system pumps oil around moving parts of the engine
- As the oil is pumped through the engine it removes heat, dirt, carbon,
and metal from moving parts while lubricating at the same time
ELO 3.89 Describe the functions of the three subsystems of the aircraft
lubrication system.
WET SUMP SYSTEM
- The wet sump system is used on aircraft that require a limited supply
of oil and limited cooling
- Oil is stored in a sump which limits the amount of oil carried
- Oil is difficult to cool in this system and it is not adaptable for
unusual flight attitudes for extended periods of time
DRY SUMP SYSTEM
- Oil is carried in a dry sump mounted to the engine or in the
airframe
- More oil can be stored and temperature is readily controlled
- Three subsystems of the dry sump system are:
- Pressure subsystem supplies lubricating oil from the tank to the
main engine bearings and the accessory drives
- Scavenge subsystem removes the oil from the main bearings and
accessory drives through the oil coolers and returns it to the tank,
completing the flow cycle
- The breather pressurizing subsystem connects the individual bearing
components and the oil tank with the breather pressurizing valve to
help minimize oil leakage
PRESSURE SUBSYSTEM
- Pressure subsystems normally employ an engine driven, gear type,
pressure pump
- Oil is sprayed at a constant pressure despite engine speed
ELO 3.90 Describe the function of basic lubrication system components
used on aircraft.
OIL PUMP
- The oil pump supplies oil under pressure to the parts of the engine
that must have lubrication
GAUGES
- The oil pressure gauge displays oil pump discharge pressure
- The oil temperature gauge displays the temperature of the oil prior
to entering the engine bearing compartments
FILTERS
- Filters remove any foreign particles that may be present in the oil
- The filter bypass valve allows oil to flow around the filter in the
event the filter gets clogged
- The magnetic-chip detector is a metal plug with magnetized contacts,
and is placed in the scavenged oil path
- The oil pressure relief valve is the pressure oil line to limit the
maximum pressure within the system
- The relief valve is preset to relieve pressure by bypassing oil back
to the pump inlet whenever the pressure exceeds safe limits
SCAVENGE SUBSYSTEM
- The scavenge subsystem removes oil from the main bearing
compartments and accessory gear drives
BREATHER PRESSURIZING SUBSYSTEM
- The breather pressurizing subsystem provides the following functions
- Minimizes internal oil leakage by encasing the oil sumps
- Ensures proper spray patterns of oil across the bearing by mixing
pressurized air with the oil to form a fine oil mist for the bearings
ACCESSORY, STARTER AND IGNITION SYSTEMS
ELO 3.91 Describe the types of accessories used on aircraft.
- Accessories for gas turbine engines can be divided into two
categories: those driven by bleed air and those driven mechanically
ELO 3.92 Describe how the accessories are driven.
BLEED AIR-DRIVEN
- Compressor discharge air at high pressure is bled from the engine
through ports or valves at intervals along the compressor case and at
the end of the diffuser
- It is used as a source of power for operating air conditioning units,
cockpit pressurization, and engine anti-icing to name a few
MECHANICALLY-DRIVEN
- Driven by a geared drive taken directly from the main shaft
connecting the turbine to the compressor
- This is used for tachometers, hydraulic pumps, generators,
alternators, and other accessories
ELO 3.93 Define interstage bleed air.
INTERSTAGE BLEED AIR
- Interstage bleed air is required to maintain and ensure compressor
stability
ELO 3.94 Describe the starting sequence for a gas turbine.
- As soon as the starter has accelerated the compressor sufficiently to
establish airflow through the engine, the ignition is activated and then
the fuel is added
ELO 3.95 Describe the four types of abdominal starts.
HOT START
- A hot start is defined as exceeding the maximum allowable temperature
for the turbine section during start
HUNG START
- A hung start describes a situation where the temperature within the
turbine section continues to rise, and the compressor RPM stabilizes
below normal
FALSE START
- A false start occurs when compressor RPM stabilizes below normal,
and the turbine temperature remains within limits
WET START
- A wet start is a situation in which the fuel-air mixture does not
light off initially, but has the capability to ignite
- The wet start is an ignition problem and is the most dangerous
abdominal start
ELO 3.96 Describe a DC Electric starter.
- The electric starter is mechanically connected to the compressor and
is mounted on either the engine accessory gear box or the front frame of
the engine
- A battery, auxiliary power unit, or external electrical source may be
used to supply electric current to the start motor
ELO 3.97 Describe an Air Turbine Starter.
- An air turbine starter is a small, geared, air turbine motor attached
to the engine
- Air is directed to the air turbine which accelerates the compressor
ELO 3.98 Describe a basic aircraft ignition system.
- A basic aircraft ignition system is a high energy, capacitor-type
ignition system that provides both high voltage and an exceptionally hot
spark which gives an excellent chance of lighting the fuel-air mixture
at reasonably high altitudes
ELO 3.99 Describe the two types of ignitors.
ANNULAR-GAP
- The annular-gap plug protrudes slightly into the combustion chamber
line to provide an effective spark
CONSTRAINED-GAP
- The constrained-gap does not closely follow the face of the plug, it
jumps in an arc which carries it beyond the face of the chamber liner