Extract from "Model Railroader 1985" Article by MARC HOROVITZ Volume 25 No10 STEAM ENGINE THEORY In its most basic form, a steam engine is little more than a piston (much like an automobile Piston) that is moved in a cylinder by the pressure of steam. The cylinder may be single acting meaning that the piston is shoved in one direction only,relying on the kinetic energy stored in a flywheel to return it to its original position, or it may be double-acting, meaning that the piston is pushed back and forth by alternately admitting steam into opposite ends of the cylinder. The device that admits and exhausts steam to and from the cylinder is called the valve.There are several different types of valves; they are fully covered in technical bocks on steam and need not be extensively explored here. Basically, the valve moves back and forth, covering and uncovering holes or ports that admitsteam to the cylinders, and allowing the exhaust to escape so that the piston may return. Obviously this must be done with some precision, so the valve must be accurately controlled. The devices that control the valve are called valve gear. The valve gear can be as simple as an eccentric on the driven axle, or as complex as one of the full size locomotive valve gears, such as Stephensen's Link or Walschaerts. All valve gears perform the same function in different ways, admitting and releasing steam from the cylinders with a greater or lesser degree of efficiency. There is, however, an extremely simple cylinder that requires no valve at all. See the accompanying drawing. This is the oscillating cylinder, which saw limited use on fun-size locomotives. The oscillator may be single- or double-acting, and this is how it works. The cylinder is fiat along one side, and it pivots on a trunnion placed halfway down its length. The flat face of the cylinder bears against a steam block. The trunnion penetrates the block and is secured on the back of it, thus binding the cylinder to the block, but al lowing it to rotate on the trunnion. A hole is made in the flat face of the cylinder at each end to admit and exhaust steam. The piston rod is attached directly to the wheel. As the wheel turns, the piston and cylinder are forced to oscillate up and down. At the top and bettom of the wheel's revolution, the cylinder is at two extreme positions. There are four holes made in the steam block, two each to mate with the holes in the cylinder at each of its extreme positions. These are the admission and exhaust ports. All you have to do is apply steam to either of the ports to make the engine run. ff the engine is going the wrong way, simply reverse the admission and exhaust and you have reversed the engine. To make the steam for the cylinders, a boiler is required. Obviously, a locomotive boiler must not only be functional, but must also be designed for the specific engine that it is mounted on. There are dozens of boiler designs and variations, but they all fall into two basic categories: externally fired and internally fired. An externally fired boiler (also referred to as a pot boiler) is just that. The fire is entirely outside the boiler. An intornally fired boiler has tubes running through it that carry hot gases on their way from the fire to-.the smokebox andstack. These tubes increase the surface area (or heating area) of the boiler and make it more efficient. However, the tubes cut down the water capacity of the boiler, which is an important consideration in small scale steam. Another way to increase both surface area and water capacity is to extend tubes full of water down from the boiler into the fire. This is fine, but it de creases the fire space. Thus, a good boiler is a delicate balance of many factors. Most of the commercially available locomotives have well-designed boilers. The steam is transported from-the boiler to the cylinders through a steam pipe or line. The amount of steam is controlled by a sensitive valve, commonly known as the throttle. Depending upon the model's sophistication, the boiler may have fittings on it to help run the engine or provide information about the state of the boiler to the engineer. Many of the other fittings are miniature versions of controls found on fullsize locomotives. These fittings may or may not be found on a specific model locomotive. The blower valve controls a jet of steam released up the stack to create a partial vacuum that pulls the fire and heat through an internally fired boiler. A reversing lever may be used if the locomotive is sophisticated enough to have working valve gear. A pressure gauge tells the engineer if steam is up or down and can give an indication of the state of the fire, which is not. always visible. A water glass helps the engineer keep track of the amount of water in the boiler. Some engines have a blowdown valve which allows the engineer to safely discharge the remaining steam from the boiler at the end of the run. Every steam locomotive must also have at least one functional safety valve. This is an automatic valve set atop the boiler that releases excess steam pressure. A boiler is normally tested to at least twice its working pressure, so this valve maintains a large margin of safety. The safety valve is something that should never be tampered with, unless you are very know- ledgeable on steam matters and you know precisely what you are doing. OPERATION One of the joys of small scale steam is getting to know your locomotive. Every engine has its own personality, and it takes some practice to get the best performance out of any given engine. This quality has the tendency to bring the engines to life, to make them personal machines. A live steam locomotive is not as difficult to operate as one might imagine, particularly in these smaller sizes. On a fullsize locomotive, the operator must watch the water level, the state of the fire, the boiler pressure, and several other things. Many small engines are designed so that the boiler and fuel reservoirs may be filled and left alone until the end of the run. The fire is usually designed to go out before the boiler is empty, to prevent damage to the boiler. Thus, the model engineer's greatest concern is the speed of the train, which is easily regulated by adjusting the throttle. Let's pretend you're the engineer for a day's run with a live steam locomotive. A typical operating session begins at the steaming bay (a short length of track used only for raising steam), or you may raise steam on a bench or on the main line. First, the engine must be carefully examined to make sure that everything is in good working order. Try moving all of the controls to ensure that they are not frozen. Lift the safety valve manually to make sure it isn't stuck. Next, oil all of the moving parts: crank pins, axles, cross heads, etc. This oiling must be done before every run. After you finish the inspection, fill the boiler with distilled (Treated)water. This may be done through a filler plug, or you may choose to pump the water in through a pump built into the engine or at trackside. You have to carefully watch the water level coming up in the water glass to keep from overfilling the boiler. When the boiler is filled to the proper level, add steam oil to the engine's lubricator. Steam oil is a very viscous special oil formulated for use in steam cylinders as regular machine oil tends to disappear immediately under the conditions found inside the cylinder. Fill the alcohol tank and then adjust the drip feed to the burner. You're now ready to light the fire. Extract from Model Railroader 1985 Article by MARC HOROVITZ Volume 25 No10 This Section added by R.Stirling. My limited experience with Lve Steam Narrow Gauge 3.6" Locomotives ie W901 at Peterborough South Australia , shows a slight difference from Model Steam per ie: Lighting the Boiler as we do it involves the pre check as above, then the Fire is Lighted by adding a few old oily rags and Kindling Wood, this then is set alight with a piece of oil soaked rag on the end of a Special Rodd , the fire is then fed with pree cut waste wood or old sleepers which have been broken up so as to fit through the Coal Feed opening in the rear of the Fire Box,after two or three hours depending on the size of the boiler the Pressure will rise to between 150 / 300 PSI , the Steam Pressure Valve will release when maximum pressure is reached. The Engine is moved into motion by opening the main steam valve, which involves the driver moving a large lever which in turn opens the main power Valve located atop the boiler in "The Dome" the steam then goes to the Cylendar Valves which control the Cylendars and Driving Rodds. "Note This IS NOT GOSPEL "