Cooler Mash Tun

 

Fist off let me say that I have no affiliation with Zymico or Rubbermaid.  I just use their products.

You can make either a 5 or 10 gallon mash tun.  The 5 gallon mash tun will cost you about $80 and the 10 gallon will cost about $120.  I decided to go with the 10 gallon since it is not that much difference in price and will allow you to do 10 gallon batches or big beers such as barleywines.

Ok, lets get started...here is the list of parts you will need:

10 gallon Rubbermaid cooler
Bazooka T Screen
Kewler Kitz Basic +
Kewler Adapter
Pipe Tape (this is the white tape plumbers use to seal pipe so they don't leak)  Pick this up at a hardware store.
Pliers
Screw Driver


Ok, let’s get started...this should only take you about 10 minutes and a pair of pliers and a screw driver.

1. First thing you need to do is unscrew the original spigot from the cooler.  It is held on with a plastic washer inside the cooler.

2. Now take the bulkhead (thats the big metal bolt thing) and put a one of the washers in place in the inside of the cooler.  Take the nut and other washer and tighten to the bulkhead on the outside of the cooler.

3. Connect the Bazooka T to the Kewler Adapter and tighten with a screw driver. 

4. Now tighten the Kewler Adapter to the bulkhead with the pliers.  You want the Kewler Adapter to be pointing straight out from the bulkhead and then pointing downward at the Bazooka T.

5. Take the pipe tape and put on the thread and attach the open/close valve by tighten on the outside of the cooler.

6. Thats it now fill the cooler with water and test for leaks.

Here are some photos of the different parts and the finished product.


       10 Gallon Rubbermaid Cooler                                                             Bazooka T Screen  


   rubbermaidcooler.jpg                     bazooka.jpg



          Kewler Kitz Basic +                                                                           Kewler Adapter


   kewlerkitz.jpg                                  adapter.jpg



                                                    
Pipe Tape

                                                  pipetape.jpg


And here are some of pictures of my finished mash tun:

mashtunfinishedinside.jpg     mashtunfinished.jpg




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