PETROCHEMICALS FROM ![]() is the main product of hydrocarbon steam cracking. It is generally used immediately to produce other products within the petrochemical complex. Globally 50% of ethylene is used to prepare polyethylene (PE). The primary use of polyethylene is in film applications for packaging, supermarket bags and trash liners. The next major use of ethylene is the preparation of monomers like vinyl chloride, styrene, etc.
(EO) is produced by direct oxidation of ethylene with air or oxygen. EO is a highly reactive and flammable gas at room temperature. It is generally converted to ethylene glycol. EO is also a key raw material in the processing of surfactants, ethanolamines, and polyethylene glycols.
The three ethylene glycols offer a range of viscosity, hygroscopicity and boiling point. Glycols have high boiling points, hygroscopicity, non-corrosiveness, freeze point depression, lubricating and plasticizing properties. So they are useful as heat transfer liquids, plasticizers, humectants, cosmetics, ointments, pharmaceutical preparations, brake fluids, chemicals for textile finishing and natural gas purification, extractants for mercaptans from natural gas and refinery gas. EG is commercially available in three grades: fibergrade, industrial grade and antifreeze grade. They are used as coolants in automobile antifreeze and its excellent humectant (hygroscopicity) properties also make it ideal for treating textile fibers, tobacco, paper, adhesives, printing inks. EG is also used in the manufacture of polyester fibers and polyethylene terephthalate (PET). The main uses for TEG (HOCH2CH2OCH2CH2OCH2CH2OH) depend upon its hygroscopic properties. TEG is employed as a liquid desiccant for the dehydration of natural gas, dehumidifiers for air conditioning systems, and humectant for tobacco. It is also used as a vinyl plasticizer, in the preparation of polyester resins and polyols in the preparation of polyurethanes. Ethylene glycol ethers are extremely good solvents having an alcohol functional group that can form hydrogen bonding and an ether functional group that is electronegative. So it is miscibility with both polar and non-polar substances and are often used as coupling agents in surface coatings, printing inks, cleaners, cosmetics and agrochemical formulations. They are also used as extractants, and as coalescing agents and flow improvers in water-based paints. Shell produces ethylene glycol monobutyl ether (Butyl OXITOL) and diethylene glycol monobutyl ether (Butyl DIOXITOL).
Propylene is also used to prepare other monomers like acrylonitrile, which is the starting material for acrylic fibres and coatings. Propylene oxide is the raw material for polyurethane resins and isopropyl alcohol is a very popular solvent. So propylene is a key component of countless end use products including automobile headlights, taillights, disk brake pads and bumpers; CDs and optical disks; clear film food wrap; eyeglasses; flexible foams used in bedding and furniture; rigid foam insulation; impact-resistant and bullet-proof windows; nitrile rubber hoses, seals and gaskets; paints and protective coatings; and wood products such as plywood, oriented strandboard and laminates.
Propylene oxide is a chemical building block for a series of products.
Monopropylene glycol (MPG), dipropylene glycol (DPG) and tripropylene glycol (TPG) is collectively known as propylene glycols (PG). They are prepared by reacting PO with water. The first stage of the reaction gives a mixture of MPG and DPG, which are separated by distillation. MPG (C3H8O2) is the largest volume propylene glycol. Its most important use is in the production of unsaturated polyester resins. Other applications are in paints and coatings; airplane de-icers / anti-icers; antifreeze and industrial coolants; detergents; hydraulic fluids; tobacco humectant; and cosmetics. It is a viscous odourless liquid; highly hygroscopic and miscible in all ratios with water, alcohols, esters, ketones and amines. It has limited miscibility with halogenated hydrocarbons and is not miscible with aliphatic hydrocarbons. DPG (C6H14O3) is also used to prepare unsaturated polyester resins, alkyd resins and urethane polyols. Being a hygroscopic liquid and miscible with water in any ratio, and also highly soluble in most organic solvents it is used as a plasticizers and in cosmetics. 1,3-Propanediol cost more to produce. Its most successful application to date has been in the preparation of polytrimethylene terephthalate (CORTERRA Polymers) used in the manufacture of carpet and textile fibres. Propylene glycol ethers are extremely good solvents with a bifunctional nature (ether-alcohol) which allows it to mix with both polar and non-polar substances. So they are often used as coupling agents in water-based paints. Propylene glycol ether acetates are clear liquids with a pleasant, fruity odour and are mainly used in surface coatings, printing inks, cleaners, cosmetics and agrochemical formulations. They are also used as extractants, and as coalescing agents and flow improvers in water-based paints. The Shell range of propylene glycol ethers and acetates is sold under the trade name PROXITOL*. The monomethyl ether of propylene glycol is known as Methyl PROXITOL and the dipropylene glycol as Methyl DIPROXITOL. Methyl PROXITOL acetate is widely used in the surface coatings industry as a solvent and to regulate flow and coalescence.
Acetone, sometimes known as 2-propanone or dimethyl ketone (DMK), is also one of the most widely used solvents in the world as it offers high solvency with a high rate of evaporation, and also it is listed as a non-volatile organic compound (VOC) in the US. It is used in many everyday products, including paints, cleaning fluids, fingernail polish remover, and adhesives. It is also used extensively as an intermediate in pharmaceuticals. 1-Butene is produced either by separation from crude C4 refinery streams or from the reaction of ethylene. It is converted to butylene oxide and secondary butyl alcohol (SBA) and methyl ethyl ketone (MEK). Butyl rubber, made from isobutene with a small amount of isoprene, using aluminum chloride initiator, has outstanding impermeability to gases and is used, for example, in inner tubes. Styrene-isoprene-rubber is a copolymer that is used in pressure sensitive adhesives.
Butadiene is also used to prepare polybutadiene. Polybutadiene is used in the manufacture of tyres. But its importance is as an intermediate for the preparation of acrylonitrile-butadiene-styrene (ABS). Because of its ability to withstand high impact and its poor oil absorption properties ABS has became the material of choice for personal items like telephones, computer casings, refrigerator casings and trays and other household appliances. Nitrile rubber is used in hoses, fuel lines, gasket seals, gloves and footwear. Butadiene is also converted to adiponitrile and chloroprene, the monomers for the preparation of nylon and neoprene.
Phenol is also used to produce phenolic resins, which are used in the moulding of heat-resistant components for household appliances, counter-top and flooring laminates, foundry castings, and as phenolic adhesives in wood products such as plywood and oriented strandboard. It is also a valuable intermediate in the manufacture of detergents, agricultural chemicals, medicines, plasticisers, and dyes.
White spirits and mineral spirits blends are hydrocarbon distillates from selected crude oil (and then desulphurised). They are clear colourless mixtures of paraffins, cycloparaffins and aromatic hydrocarbons with boiling points ranging between 150�C and 220�C. The liquids are chemically stable, non-corrosive and possess a mild odour. Examples of the Shell range are LAWS (Low Aromatic White Spirit), Mineral Spirits 135 and SHELLSOL H. White spirits and mineral spirits blends are used as solvents or diluents in thinners for paints and varnishes, paint driers, colour printing of fabrics, metal cleaning and degreasing, preparation of furniture, shoe and floor polishes, dry cleaning formulations and in the rubber industry. Other hydrocarbon solvent types require more processing steps such as hydrogenation and fractionation. Shell produces normal- and iso-pentane. The pentanes, produced after distillation and hydrotreating, are used in aerosols, as blowing agents in foams (eg expandable polystyrene). Others like the isoparaffinic are chemically synthesised. Shell produces isoparaffinic solvents ranging from volatile iso-C8 up to slow evaporating C14+. They are sold as SHELLSOL TD, SHELLSOL T, SHELLSOL OMS and Isoparaffin 2025. High boiling isoparaffins are synthesised by means of a so-called alkylation process. Isoparaffins are virtually odourless making them particularly suitable for use in odour-free paints, printing inks, dry cleaning, wallpaper manufacture, photocopying, household sprays, fragrant polishes and hand cleaners. Their inertness and low solvency make isoparaffins the ideal carrier for catalysts in polymerisation processes. Shell does not produce chlorinated hydrocarbon solvents.
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