Technical Article : Public Address System

By :  Malik Rashid Ahmad.         CEO : Relic Technologies.

 

 

Amplifiers Anatomy -– Part 1   

 

What do power amplifiers do?

 

Power amplifiers drive loudspeakers. After an audio signal has been mixed, equalized and otherwise processed at a standardized line level, it is sent to the power amplifier. Its job is to increase the power of the signal until we get the desired sound level from the loudspeakers, without otherwise altering the waveform of the signal.  We need to talk about loudspeakers for a moment. A loudspeaker is an electromagnetic device that converts electric current into motion at audio frequencies. Because of the weight og the cone and the unavoidable resistive losses in the voice coil, it takes a lot of power to produce a high sound level. We know (especially if we read last month’s article, “Mr. Ohm and His Talking Electrons”) that electric power is a product of voltage and current. Loudspeaker cone movement is proportional to the current in the voice coil. The amount of heat in the amplifier components is also proportional to current. However, it takes voltage to make the current flow, so a power amplifier must deliver high voltage and current simultaneously.  Loudspeakers are generally made with a voice coil resistance of about 8 ohms, so the amplifier must produce 8V across the loudspeaker terminals to cause a 1A current to flow. This means that ideally the amplifier works into an impedance of 8 ohms.  In the real world, the impedance of loudspeakers is more complex.  As the cone moves, it generates electrical back pressure, which can increase or decrease the current flow from the amplifier.  Because of interactions with air pressure in the loudspeaker cabinet, the cone motion varies greatly, especially in the bass region. Therefore, the loudspeaker’s impedance varies at different frequencies, and may range from 4 ohms to 20 ohms, averaging about 8 ohms. In addition, more than one 8 ohm loudspeaker may be connected to the amplifier. For these reasons, most professional amplifiers are built to work into impedances as low as 2 ohms, which will draw up to four times the normal current. The amplifier must also withstand very high impedances in case the load is disconnected. This requirement is normally not a problem because the current flow with no load is zero.

 

 

AMPLIFIER  POWER

 

We all know that the amplifier’s power rating tells us how loud the amplifier will get. A “200W at 8 ohm” amplifier is designed to deliver 40V to an 8 ohm loudspeaker, resulting in 5A of current (40V divided by 8 ohms). Of course, 40V times 5A yields the amplifier rating of 200W.  If we want to double the cone motion, we have to double the current, from 5A to 10A.  Because the loudspeaker impedance is still 8 ohms, it will take 80V to get 10A. Therefore, the power rating must increase from 200W the 800W (80V multiplied by 10A). You can see why the power ratings escalate pretty quickly in high-output systems. 

 

 

HOW DO POWER AMPLIFIERS WORK?

 

An amplifier is basically an ac-to-dc power converter. It takes ac power from the wall outlet (at fixed frequency and voltage) and converts it to audio power at the loudspeaker terminals (with variable frequency and voltage). The audio output is supposed to be a faithful replica of the line-level audio input, only larger. Let’s look a little further into the block diagram, at some of the major sub systems inside a power amplifier.  We will explain more about each sub-system later in the article. First we need a power supply. This subsystem accepts the ac power from the wall, isolates the audio circuitry from shock hazard, raises or lowers the ac voltage to suit the needs of the amplifier power rating, converts the ac power to dc, and stores it in an energy reservoir. The other major subsystem is the output section. This is the electronic circuitry that accepts the linelevel audio input and uses this information to control high-power transistors. These convert the energy contained in the dc reservoir to a high-power audio waveform that is a magnified replica of the input signal.

 

AMPLIFIER  PERFORMANCE  LIMITATIONS.

 

All amplifiers have a maximum power limit. The voltage at the amplifier output can only go as high as the voltage in the dc power supply. If the signal tries to exceed this limit, it ”hits the ceiling,” and the waveform becomes flattened. This problem, called clipping because it looks like the top of the waveform has been clipped off, results in the familiar ”blatting” sound of an overdriven amplifier.  Increasing the supply voltage adds cost and weight to the amplifier, so amplifier power has a big effect on price.  Amplifiers have a minimum rated output impedance, which should be equal or less than the impedance of the loudspeaker load. As the impedance of the loudspeaker gets lower, more current will be drawn from the amplifier. This is why, up to a point, the amplifier power rating increases into lower impedances. However, the increased current puts a greater strain on the amplifier components and the power supply. At some minimum impedance, the strain will get so high that the power-supply voltage sags or the transistors overheat. Any further decrease in impedance will cause the amplifier circuitry to collapse, resulting in less power, or it could even cause amplifier failure.  Amplifiers also must reproduce all audio frequencies, from the highest to the lowest, at equal volume. This ability is called flat frequency response because the graph of amplifier gain vs frequency is a flat line. If the gain at low frequencies falls off, the sound will be thin or lacking in impact. If the high frequency gain rolls off, the sound will be dull or muffled. Most modern direct-coupled amplifiers are capable of very flat response, but sometimes the frequency response is intentionally limited to protect the loudspeakers from excessive power at frequencies we can’t hear.

 

 

MORE ABOUT THE POWER SUPPLY.

 

Why do we have to convert the ac power from the wall into dc power, and then back to ac? The ac power from the wall is at a fixed voltage and frequency, which are completely different from the audio voltages and frequencies. If we tried to use the ac voltage “as is” for a power supply, we would only be able to reproduce small parts of the audio waveform.  We have to convert the ac power into a fixed dc source, and provide enough energy storage to carry us through the periods where the ac voltage is passing through zero. This way, the audio output section has the power available to respond at anytime as required by the input signal.  So, let’s take a more detailed look at the amplifier’s power supply.  The ac power comes into the amplifier through the ac cord, is controlled by the on/off switch, and usually goes through a fuse or circuit breaker, which cuts off ac power in case of massive overload.  It then reaches the power transformer, which is in the heart of the power supply.  A transformer consists of two coils of wire around a common magnetic core.  The ac power is connected to the first or primary winding, which converts electric energy into magnetic energy. This magnetism flows through the iron core to the secondary coil, which converts it back to electricity.  Why do we do all of this? The two coils are insulated from each other, so that the secondary coil is isolated from any shock hazard in the primary coil. The ac voltage and current can also be scaled up or down by changing the number of turns in the secondary coil. Transformers are so useful that they are the major reason we use ac power distribution instead of dc (transformers only work on ac).  The simplest and least expensive transformer is the E-I type, which is generally cubic-shaped (roughly equal height, length, and width). This type is widely used, but it has a tendency to give off hum, which might be picked up by nearby circuitry.  The U-I type is more expensive, but it is easier to make in a flatter shape that can fit into low-profile amplifiers. It also reduces the hum emissions. The toroidal type is built on a donut-shaped core, which has the best magnetic properties. It can be made quite flat, it weighs somewhat less and is has low hum emissions, but it is the most expensive. At QSC, we use the U-I transformer for most of our low-profile amplifiers because it offers most of the advantages of the toroidal at a lower cost.  Once we have scaled and isolated the ac power through a transformer, we need to convert it to dc.  This is the job of the rectifier and dc filter capacitors.  The rectifier is a one-way ratchet that takes the back-and-forth flow of ac current and redirects it so that is always flows in the same direction. The rectifier uses diodes, which permit current flow in one direction and block flow in the reverse direction.  A full-wave bridge rectifier circuit uses four diodes. Each diode passes current only in the direction of the arrow. If you follow the current flow around the circuit, you will see that, no matter which way the ac current is flowing into the rectifier, it always emerges in the same direction. Now we have the dc instead of ac (the current only flows in one direction), but it still has big valleys in it. We need to smooth out this ripple voltage. This is the job of the filter capacitors.  Capacitors are like tanks that hold electricity. Once you fill them, it takes a while to drain them out.  Therefore, we connect a large capacitor to the output of the rectifier. The capacitor fills, or charges up, to the peak voltage of the rectified wave-form. If the capacitor is large enough, it stays pretty full between the peaks, and we get an almost perfectly smooth dc voltage. The electronic value of the filter capacitors determines how well the ripple voltage is removed.  In the last 20 years, high-value capacitors have been considerably reduced in size. The high-density filter capacitors are easier to mount on the circuit board right next to the power transistors, which helps improve the high-frequency performance of the amplifier. The length of wiring between the old-style capacitors and the transistors can introduce a slight inductance or electronic lag, which prevents the transistors from instantly drawing power from the supply.

 

 

POWER-SUPPLY REGULATION.

 

Another concern with power supplies is regulation: the ability to hold the dc supply voltage constant, despite changes in amplifier loading or ac voltage. The first characteristic is called load regulation, or sometimes power-supply stiffness, and basically depends on the resistance in the transformer. An ideal transformer would have zero resistance and would be able to maintain a constant voltage (perfect regulation) no matter how little or how much current the amplifier needs. Real-world transformers have resistance in the wire coils, which causes the supply voltage to drop when current flow increases. To minimize this voltage drop, thicker wire must be used, which increases the size and weight of the transformer. Earlier solid-state amplifiers used rather large transformers to keep the no-load voltage (at rated power). The designers needed to minimize no-load voltage because high-voltage transistors were expensive, if not impossible to get. In recent years, the cost of high-voltage transistors has come down, so the trend has been toward somewhat smaller transformers to reduce the weight of amplifiers, even though the no-load voltage rebounds to a higher level.  A side effect of the voltage drop is that, because the filter capacitors charge up to higher voltage during periods of low demand, the amplifiers can deliver a momentary burst of power above its normal rating. This feature, called dynamic headroom, can add 2dB or 3dB of peak undistorted power, which is equivalent to having up to 100% more wattage.  The ability to hold a constant voltage despite ac voltage fluctuation is called line regulation. Ordinary passive power supplies, such as the transfomer-rectifier-capacitor system discussed earlier, do not offer line regulation. The dc supply voltage changes along with any change in the ac voltage. The power company usually tries to maintain a constant voltage, but heavy loads or long ac cables can cause voltage drops, which result in loss of amplifier power.  Until switching power supplies become more practical, the correction to this problem would unfortunately add cost and weight to the amplifier, so the tendency has been to spend the same money making bigger amplifiers. You get the desired minimum power under worst-case conditions, and you come out ahead when ac service is normal.

 

 

SWITCHING POWER SUPPLIES.

 

The size and weight of power-supply components has been somewhat reduced over the last 20 years, but progress has been slow because we are only refining the same basic technology. Meanwhile, other industries, such as the computer industry, have been perfecting light-weight switching supplies reduce the size and weight of the power transformer by operating it at a much higher frequency. For reasons beyond the scope of this article, high-frequency transformers are much smaller that low-frequency transformers. However, we are stuck with the 50Hz or 60Hz ac power supplied by the power company, so if we want to use high-frequency transformers, we must generate our own high-frequency power, which results in a fairly complicated block diagram.  First, we rectify the incoming ac and smooth it with capacitors, just as we did with the passive supply described above, but without an ac transformer. Then we use a high-speed switching transistors to convert the dc power to a high-frequency ac waveform, usually 50kHz to 100kHz (about 1,000 times higher than normal ac power). This high-frequency ac is fed to a small high-frequency transformer, which isolates the secondary from ac shock hazard and scales the voltages, just as the large ac transformer did in the passive supply. This high-frequency ac voltage is the rectifier and filtered again, resulting in the final dc supply for the amplifier. The active supply is much more complicated than the passive supply, but the weight of the components is much less.  Although active supplies are more expensive, costs are slowly coming down, and there are important advantages. In addition to the primary benefit of greatly reduced weight, we can control the operation of the high-frequency transistors to compensate for variations in ac voltage and load currents, thus improving both kinds of power-supply regulation. The ultimate result will be more consistent amplifier performance, but the audio industry must solve problems of cost, reliability and radio/TV interference caused by the high-frequency switching. This will undoubtedly be an active area of progress in the decade of the 1990s.

 

 

MORE ABOUT THE AUDIO OUTPUT CIRCUIT.

 

The story of the actual power amplifier circuit begins with the input connectors. These humble components are crucial to getting a high-quality signal into the amplifier because garbage in is garbage out. In addition to corrosion-proof plating and strong mounting, it’s a big help to have balanced inputs, which are now fairly standard. Balanced inputs permit the amplifier to ignore most forms of interference that occur in the cabling between electronic units.  Most amplifiers also have a gain control. It is usually operated full up, but it is handy to be able to reduce gain for testing or to lower the noise floor when you know you have input volume to spare.  After the balanced-input and gain-control circuitry, we enter the actual power amplifier circuit.  The main function of this circuit section is to increase the input signal from about 1V to about 100V, and to increase the current from about 0.1mA to about 30A. This is a power gain of about 30 million! To understand how this occurs, we need to discuss how transistors work.  Transistors (and tubes in earlier years) are variable-resistance elements that are connected between the dc supply and the load (the loud-speaker). The transistor acts as a valve.  A small input signal causes a much larger amount of current to flow from the dc supply to the load. The device controls a load current about 50 to 100 times greater that the input current, so the device has a gain of 50 to 100.  To increase the gain, we can cascade devices by driving a second transistor with the output of the first transistor, and so on. This way, we can build up the tremendous gains we need. The exact method of cascading is on of the major differences among amplifier designs, and it would double the length of this article to fully review these methods, However, we can give some basic terminology.  The last, or highest-power, set of transistors are called output transistors. These are high-power devices mounted on large heat sinks. The outputs are driven at a much lower power by driver transistors.  Sometimes there are pre-drivers before the drivers, though in some cases it is possible to go to small-signal devices. QSC amplifiers use a very-high-gain integrated circuit (called an opamp), followed by a relatively simple 2-stage set of driver and output transistors.  The large load current is ideally a magnified replica of the small input current. However, for a number of reasons, the load current might no be an exact replica; it might be distorted. The most obvious kind of distortion is clipping, which occurs when the voltage across the load comes so close to the dc voltage that the transistor saturates, or bottoms out, and can’t go any further. A lesser form of distortion occurs because the transistor’s gain is not uniform: It varies because of temperature and current differences.  All of these effects are called non-linearities because the transistor deviates from the ideal of uniform magnification, much like wavy glass makes straight lines look crooked. We will explain how distortion is minimized later in the article.  Another major problem with transistors is that they are one-way devices: They only handle positive or negative currents. Therefore, we need a way to connect positive and negative devices together to deliver a complete audio waveform. This method is called push-pull operation and has been the key to high power performance since early tube amplifiers. There are a number of ways to combine push-pull currents.  Yet another problem is that of heat loss. Let’s say we connect a transistor to a 100V supply, but for the moment we only ask it to deliver 40V to an 8 ohm load. We know (from the example used earlier) that 5A of current will flow in the load, resulting in 200W of output power. That same 5A must flow through the transistor to get to the load. At the same time, the “unused” 60V appears across the transistor.  We have a combination of 5A and 60V in the transistor, which results in 300W

(5A x 60V) of power in the transistor.  A basic low of physics states that energy cannot be destroyed, only changed. Because we aren’t letting this unused power go to the load, it has to go somewhere, and the result is waste heat. This example show that it is very easy for the power wasted in transistors to exceed the power delivered to the load. This waste heat is the reason powerful amplifiers need large heat sinks, which dissipate the unwanted heat. Otherwise, the transistors would get so hot that they would fail.  Although I won’t burden the reader with excess detail about different ways to cascade transistors in amplifiers, the final push-pull output transistors can be combined in general ways that affect distortion and heat loss. These categories, called classes of operation, were defined many years ago to allow discussion of these trade-offs. You have probably heard of class A, class B, class AB and other lettered designations for amplifiers. Here’s a brief explanation of their meaning (and it has nothing to do with USDA meat grades).

 

 

CLASS – A.

 

This is the easiest class to understand, so it leads the list. The positive and negative output transistors each handle 100% of the audio signal- they are biased so their zero-signal output current idles halfway between zero and maximum. When the audio current in one transistor increases, the current in one transistor increases, the current in the other decreases; as a result, their voltage move together. Each transistor can, therefore, deliver a faithful replica of the signal all by itself, except for the large idle current.  If we were to connect just one transistor to the loudspeaker, we would hear fair-quality sound, but that would force the cone way off center and would probably overheat the voice coil. When we connect both transistors to the load, the idle current from one transistor is absorbed by the other (rather than going through the load), but the audio currents reinforce each other and appear nicely in the load.  The primary advantage of class-A operation is inherent lack of distortion. The full waveform is preserved in the positive and negative transistors, so there is no trick to combining their currents.  However, a serious flaw is the extreme heat loss at idle. The transistors actually run hottest while “standing still”- sort of like controlling a car’s speed with the brakes while keeping the throttle mashed down. Naturally, amplifier designers have looked for other ways to ensure low distortion without such wasteful operation.

 

 

CLASS – B.

 

If we are careful, we can let each transistor control only its half of the waveform. When the waveforms are combined properly, we still get the complete output waveform, but we have eliminated the large idle current. The amplifier runs much cooler because no power is used until it’s needed.  The trick, of course, is to get seamless combining. If the waveforms don’t joined together perfectly, we get zero-crossing distortion (frequently called crossover distortion). This kind of distortion is quite objectionable because it results in a slight gargling or rattling sound during quiet parts of the program, where the signal is near zero.  Fortunately, there are a number of ways to eliminate this problem. One popular method is to compromise between class A and B and operate the amplifier in class AB. Bu permitting a small idle current to flow, we get a small amount of idle heat, but we eliminate any chance of “dead space” between the positive and the negative waveforms.

 

 

CLASS – C.

 

When each transistor controls less than 50% of the waveform, we call this mode class C. This mode is not usable for audio because of the large gap between the waveforms, which causes severe zero crossing distortion. Class C is used where such distortion is unimportant or can be tuned out by other circuitry. In some amplifiers, the output transistors are run in class C for less idle heat, with the driver transistors filling in the gap. This method is called class ABC.

 

 

CLASSES D, E, & F.

 

These classes apply to switching amplifiers, which will be explained in the second half of this article.

 

 

CLASS – G.

 

This mode uses two or more sets of output transistors connected to different supply voltages. The goal is to reduce the heat loss in class A or B amplifiers. Remember the example in which we had a 100V power supply but we only needed 40V into the load? We had a lot of waste heat because there was 60 “unused” volts wasted in the output transistors.  In a class G amplifier, we have on set of transistors connected to a lower voltage supply, say 60V, which supplies all output voltages up to this value. We then transfer to a second set of transistors connected to the 100V supply. With this method, the ”unused” voltage for a 40V output is cut from 60V to 20V, dramatically reducing the waste heat. Because an amplifier spends most of its time supplying only a fraction of its power, the average losses can be cut by 50% or more.  The main problem is to ensure seamless transfer from the low-voltage to the high-voltage transistors to avoid any small glitches similar to zero-crossing distortion. QSC Series Three and the original MX series amplifiers used this technique quite successfully. 

 

CLASS H.

 

This class uses a single bank or output transistors connected to a low-voltage supply, along with some means of switching them to a higher-voltage supply when required. This method has the same thermal benefits as class G, but it avoids the second bank of output transistors, thus reducing the size and cost of the amplifier.  The QSC EX series uses this technique to pack more power in the same chassis. (The EX4000 has twice the power of the old MX2000).  The new MXa series uses the same technique to simplify the construction and to improve reliability.  Most of these methods require some alteration of the audio signal as it is broken apart and reassembled.  Not surprisingly, these alterations result in errors in the reassembled waveform. In Part II, we’ll discuss how error-correction circuitry, protection circuitry and other design features allow the amplifier to perform its function without altering the waveform.

 

Amplifier Anatomy - Part 2

 

Power amplifiers, those “unsung heroes” of the sound system, have traditionally been the old reliable that consultants and contractors learned to count on as everything else in the sound system became more complex. While the rest of the system demanded more and more attention, the power amps were something you just didn’t have to worry about.  Although power amplifier technology has more to offer and requires more thought, there are some basic principles that every leading amplifier manufacturer follows. Understanding how equipment designers are solving amplifier problems can give you a new appreciation for this basic piece of equipment.  In Part I, we described how an amplifier works, how power supplies affect amplifier function and which amplifier classes work best for various situations. In Part II, we will go into more detail about amplifier circuitry and design.

 

 

NEGATIVE FEEDBACK AND DISTORTION.

 

In Part I, we mentioned that transistors are not inherently perfect magnifiers.  Most of the advanced circuit techniques we described involve re-assembly of the audio waveform in various ways. If we had no way of correcting errors, the result would typically be a rather garbled and harsh reproduction.  Fortunately, we have a powerful error-reduction technique called negative feedback.  You probably associate negative feedback with criticism. Actually, this perception is not so farfetched, but in electronics there is nothing bad about “negative” feedback. This technique is basically the same process we use daily when observing one’s progress and making mid-course corrections.  Let’s use driving as an example. Imagine if you tried to steer around a corner with your eyes closed.  Even if you turned the wheel about the right amount at about the right place before you closed your eyes, the car would soon leave the road because of uncorrected small errors. In the real world, you drive with your eyes open. You turn the wheel, observer how the car is turning, and then make small corrections to maintain the desired course. This is a basic example of how we use feedback to correct for errors and produce the desired result.  We can also use feedback in amplifiers. The output of real-world circuitry is distorted: The output is higher or lower than desired. We usually don’t know just what the errors are, or we could correct for them. We can correct for unknown errors by comparing the output to the input and telling the circuit to increase or decrease the output until they match.  To describe the actual process, let’s assume we want an amplifier with a gain of 10. The actual, imperfect amplifier has a gain that varies unpredictably from 8 to 12, resulting in up to 20% of output error. We attenuate, or reduce, the actual output of the amplifier by a factor of 10. If the amplifier were error-free, this reduced feedback signal would be a perfect match to the input signal, but the actual feedback signal varies around the input signal by 20%.  We have an accurate picture of just the error because we have compensated for the desired gain by the 10-to-1 attenuation.  Now, here’s the tricky part.  If we magnify the apparent error by amplifying the mismatch between the input signal and the feedback signal, then combine this information with the original input signal, we can get the main amplifier to reduce its own errors automatically.  We have a crucial choice, however. The error signal can be added or subtracted from the input.  If we add the error signal, it just makes the error worse. This is called positive feedback, and it turns transistors into oscillators. It turns sound systems into oscillators, also. In an amplifier it leads to wild, runaway operation. If, on the other hand, we subtract the error signal, the error is always diminished. Thus, we have used negative feedback.  In practice, we reduce error by putting much more gain than we need into the amplifier. It we increase the gain of the amplifier by a factor of 10, the gain, even with errors, will range from 80 to 120. When we “close the feedback loop,” using the 10-to-1 attenuation, the error signals always a large positive value. The amplifier quickly reduces its own output until the feedback and input signals match up.  In effect, because the amplifier has extra gain, it is in a constant state of “holding back,” which makes it easier to hit the desired target. With enough extra gain, it is ultimately the accuracy of the feedback circuit itself, not the amplifier, that determines the accuracy of the final output.  There is a limit, however. All circuitry has a slight lag between input and output. If you increase the gain of the circuit too much, it will become too sensitive, and the combination of lag and feedback will cause hunting or oscillation around the desired value. This problem, called instability, limits the amount of feedback that can be used.  The only fundamental cure is to reduce the circuit lag by using high-speed components. There has been a lot of progress in this area in the last 20 years, and today’s transistors are about 10 times faster. This progress probably explains how solid-state amplifiers have gradually eliminated the harshness that some listeners heard in early amplifiers, which used relatively slow power transistors.  Feedback can be applied around all of the cascaded elements in the amplifier. This process, called global feedback, is popular because it corrects all internal errors in one swoop. Some designers prefer a process in which they sub-divide the amplifier into several cascaded feedback loops, called local feedback.  Certain forms of instability are easier to eliminate with the local feedback technique, but internal signal levels must be higher when one feedback loop feeds the next. QSC amplifiers use global feedback because it is less expensive and is easier to assure accuracy with only one set of critical feedback components to worry about.  One notable effect of high feedback is on amplifier clipping characteristics. Without feedback, transistors approach saturation gradually, giving the effect of cushioning the impact. This type of clipping is called soft clipping. With feedback, the output signal is forced to stay on track until the last possible moment, resulting in an abrupt impact, called hard clipping, which sounds more fuzzy than soft clipping. Some amplifiers feature low-feedback designs to smooth out the clipping.  Because it is so hard to reduce distortion without high feedback, the trade-off is often between clean amplifiers with harder clipping and slightly mushier amplifiers with smooth clipping. The choice depends on personal preference and on how much the amplifier will be overdriven.  In any case, it is important to avoid sticky clipping. Poor feedback circuit design can make the amplifier track its input too far, and then snap back and ring without damping. The amplifier should enter and leave clipping cleanly with no snapping or chattering.

 

 

PROTECTION CIRCUITRY.

 

The lower the impedance of the load, the greater the current drawn from the amplifier, and the greater the heat generated in the output transistors. If too many loudspeakers are connected to the amplifier, or if the ends of the loudspeaker wire touch together by accident, the load impedance goes very low, and the current flow becomes dangerously high. If the flow is not limited, the output transistors will burn out. Therefore, amplifiers need some kind of short-circuit protection. There are many ways to protect against short circuit, but the trick is that you can’t prematurely limit performance into normal loads. QSC amplifiers continuously monitor the load impedance. Loads above 2 ohms draw safe currents, and only normal voltage clipping occurs. Below 2 ohms, the maximum amplifier current is reduced if it exceeds the safe limit for more than a fraction of a second. This way, short peaks are permitted even into marginal loads, yet the amplifier is still protected against gross, sustained overloads.  Other common protective circuits include turn-on and turn-off muting, shut-down or muting in case of excessive temperature, protection against radio pickup (RFI), and dc fault protection, which shuts down the amplifier is a transistor loses control. The design of these circuits is just as important as the actual audio circuitry because they can make the difference between surviving an accident or winding up with burnt rubble.

 

 

SWITCHING AMPLIFIERS.

 

Remember those classes D, E and F that we promised we would talk about in Part I? As you have seen, heat in the output transistors is a major problem, and it is inherent in the way linear amplifiers operate. Whenever the amplifier is delivering only part of its power to the load, waste heat is created.  There is another way of converting dc power into audio power that reduces the inherent heat losses.  Because the losses occur when the output transistors are partially on, we avoid this state. We turn them fully on and send all of the dc power to the load, or we leave them fully off so that no power flows. In both cases, little or no power is wasted in the transistor.  To get the desired average power in the load, we rapidly switch the transistors on and off for the desired percentage of the time, with the time the transistors are on varying from 0% to 100%. The switching must occur much faster than the highest audio frequency if the averaging is to work correctly.  This is the switching amplifier or class-D amplifier. (Classes E and F are special cases, as is class C, that apply mainly to non-audio uses).  How does on-off switching drive a loud-speaker? The magnetic field in the voice coil does not collapse instantly when the amplifier switches off. The loudspeaker continues interpolating a fraction of the waveform while the amplifier is switching.  Class-D amplifiers are only now becoming practical. The speed requirements for the switching transistors are 50 to 100 times greater than for linear audio amplifiers. The high-frequency switching causes radio interference, and many practical problems must be solved to attain the same audio fidelity that we expect with linear amplifiers. When the switching causes radio interference, and many practical problems must be solved to attain the same audio fidelity that we expect with linear amplifiers. When the switching is perfected, we can expect the heat sinks to be about one-fourth the size, reducing amplifier size and cooling requirements. When combined with the switching power supply, we will have a size and weight breakthrough comparable to the transition from tubes to solid-state. It will take a great deal of experience to overcome the reliability problems associated with complex new circuitry. This, too, should be an active area for development in the 1990’s.

 

 

MECHANICAL DESIGN.

 

We have treated amplifier design as an electronic problem, but the physical size, location and ruggedness of the parts is at least as important. You can inspect these features by eye at trade shows or on other occasions when the insides are on display. The power transformer is the single heaviest element and must be mounted securely. Also, look for adequate clearance around it to allow for cooling and shifting in case the amplifier is dropped. The power transformer is the single heaviest element and must be mounted securely. Also, look for adequate clearance around it to allow for cooling and shifting in case the amplifier is dropped.  The height of the chassis is another important variable. Low-profile chassis allow you to mount a lot more amplifier power in a given amount of rack space, but such a design pots much more strain on the rack ears. The rack ears should be well-connected to the chassis in such a way that overstress does not damage or loosen some other critical element, such as the faceplate. Rear support is strongly recommended. Standard-height chassis provide a greater mounting surface and allow for more internal space around components, such as the transformer.  Fan cooling creates noise in the chassis, but it dramatically reduces the size of the heat sink. Because of the increased power ratings of modern amplifiers, it is harder to find convection-cooled units. Class-G and -H amplifiers reduce heat sink requirements (as will class-D designs eventually) and may help bring back convection-cooled amplifiers. Meanwhile, high-quality, variable-speed fans can minimize the cooling noise. You should always check fan noise carefully if people will be sitting near the amplifier.  There are a number of details you should check. For example, external connectors, controls and displays should be recessed to protect them from external damage, and lockout covers are sometimes available for extra security. All connectors should be high-quality. Make sure input and output connectors are firmly mounted and will resist the strain of somebody tripping over the cabling.  Internal connectors also need to be rugged.  Sub-assemblies and circuit boards might shift as the amplifier bounces around, so excessive rigidity can be a problem. Card-edge connectors are frequently troublesome. Cable-type or shock-mounted connectors with some “give” are preferred.  Gold plating is frequently preferred on input connectors, but it might wear through after a few insertions.  The quality of the underlying plating is probably more important.  Internal connectors should also have corrosion-proof plating. Gold plating is best for small signal connections, but it can burn through at high currents. Heavy-duty connectors should use precious metal alloys or conductive oxide platings in which current flow actually improves the integrity of the contact.  You’ll find these principles used in QSC amplifiers and in amplifiers from other leading audio companies.  Various engineers have their own opinions on how each problem is best solved, but, in many cases, it’s basically a question of continuously refining a chosen approach. The basic principles here should help users appreciate what goes into modern amplifiers, often the unsung heroes of sound systems.

 

 

 

 

Audio Power Amplifier Fundamentals.


Introduction

The term amplifier is very generic. In general, the purpose of an amplifier is to take an input signal and make it stronger (or in more technically correct terms, increase its amplitude). Amplifiers find application in all kinds of electronic devices designed to perform any number of functions. There are many different types of amplifiers, each with a specific purpose in mind. For example, a radio transmitter uses an RF Amplifier (RF stands for Radio Frequency); such an amplifier is designed to amplify a signal so that it may drive an antenna. This article will focus on audio power amplifiers. Audio power amplifiers are those amplifiers which are designed to drive loudspeakers. Specifically, this discussion will focus on audio power amplifiers intended for DJ and sound reinforcement use. Much of the material presented also applies to amplifiers intended for home stereo system use.

Basics

The purpose of a power amplifier, in very simple terms, is to take a signal from a source device (in a DJ system the signal typically comes from a preamplifier or signal processor) and make it suitable for driving a loudspeaker. Ideally, the ONLY thing different between the input signal and the output signal is the strength of the signal. In mathematical terms, if the input signal is denoted as S, the output of a perfect amplifier is X*S, where X is a constant (a fixed number). The "*" symbol means” multiplied by".

This being the real world, no amplifier does exactly the ideal, but many do a very good job if they are operated within their advertised power ratings. The output of all amplifiers contain additional signal components that are not present in the input signal; these additional (and unwanted)characteristics may be lumped together and are generally known as distortion. There are many types of distortion; however the two most common types are known as harmonic distortion and inter modulation distortion. In addition to the "garbage" traditionally known as distortion, all amplifiers generate a certain amount of noise (this can be heard as a background "hiss" when no music is playing). More on these later.

All power amplifiers have a power rating, the units of power are called watts. The power rating of an amplifier may be stated for various load impedances; the units for load impedance are ohms. The most common load impedances are 8 ohms, 4 ohms, and 2 ohms (if you have an old vacuum tube amplifier the load impedances are more likely to be32 ohms, 16 ohms, 8 ohms, and maybe 4 ohms). The power output of a modern amplifier is usually higher when lower impedance loads (speakers) are used (but as we shall see later this is not necessarily better).

In the early days, power amplifiers used devices called vacuum tubes (referred to simply as "tubes" from here on). Tubes are seldom used in amplifiers intended for DJ use (however tube amplifiers have a loyal following with musicians and hi-fi enthusiasts). Modern amplifiers almost always use transistors (instead of tubes); in the late 60's and early 70's, the term "solid state" was used (and often engraved on the front panel as a "buzz word"). The signal path in a tube amplifier undergoes similar processing as the signal in a transistor amp, however the devices and voltages are quite different. Tubes are generally "high voltage low current" devices, where transistors are the opposite ("low voltage high current"). Tube amplifiers are generally not very efficient and tend to generate a lot of heat. One of the biggest differences between a tube amplifier and a transistor amplifier is that an audio output transformer is almost always required in a tube amplifier (this is because the output impedance of a tube circuit is far too high to properly interface directly to a loudspeaker). High quality audio output transformers are difficult to design, and tend to be large, heavy, and expensive. Transistor amplifiers have numerous practical advantages as compared with tube amplifiers: they tend to be more efficient, smaller, more rugged (physically), no audio output transformer is required, and transistors do not require periodic replacement (unless you continually abuse them). Contrary to what many people believe, a well designed tube amplifier can have excellent sound (many high end hi-fi enthusiasts swear by them). Some people claim that tube amplifiers have their own particular "sound". This "sound" is a result of the way tubes behave when approaching their output limits (clipping). The onset of output overload in a tube amplifier tends to be much more gradual than that of a transistor amplifier. A few big advantages that tube amplifiers have were necessarily given up when amplifiers went to transistors. First, tubes can withstand electrical abuse that would leave even the most robust transistor completely blown. Also, tube amplifiers use an output transformer to interface to the speaker; such a device provides an excellent buffer (protection to the speaker) in the case of internal malfunction. Modern amplifiers (with no output transformer) occasionally fail in a way that connects the full DC supply voltage to the speaker. If the amplifier does not have adequate protection circuitry built in, the result is often a melted woofer voice coil.

Power amplifiers get the necessary energy for amplification of input signals from the AC wall outlet to which they are plugged into. If you had a perfect amplifier, all of the energy it took from the AC outlet would be converted to useful output (to the speakers). However, in the real world no amplifier is 100% efficient, so some of the energy from the wall outlet is wasted. The vast majority of energy wasted by an amplifier shows up in the form of heat. Heat is one of the biggest enemies to electronic equipment, so it is important to ensure adequate air flow around equipment (especially so for those units using convection cooling). Most amplifiers in the 200 watt per channel range (and up) have forced air cooling (via fans) in order to prevent excessive heat buildup.

Many amplifiers have a number of features to help monitor the status of the amplifier and also to protect speakers (and the amplifier itself) in the event of an overload condition. Some features include power meters, clipping indicators, thermal overload shutdown, over current protection, etc. Features vary from manufacturer to manufacturer. In addition, there are many variations in how protection circuits are implemented and how much "safety margin" they allow. For example, I tested the clipping indicator on one particular amplifier. The clipping indicator did not come on until there was a substantial amount of clipping actually occurring (as viewed on an oscilloscope). In this case, I did not notice a significant degradation of the sound quality despite the clipping. The manufacturer in this case chose to "allow a little more volume" before actually lighting up the warning light.

Power amplifiers intended for DJ use have power output ratings starting from around 75 watts per channel to over 1000 watts per channel. However, keep in mind that MORE POWER DOES NOTNECESSARILY MEAN A SUPERIOR AMP OR BETTER SOUND! A well designed amplifier in the 200 watt per channel class may be better investment than a marginally designed 500 watt per channel unit.

What are the functional blocks of an amplifier ?

All power amplifiers have a power supply, aninput stage, and an output stage. Many amplifiers have various protection features which fall into a category I refer to as housekeeping.

Power Supply : The primary purpose of a power supply in a power amplifier is to take the 120 VAC power from the outlet and convert it to a DC voltage (VAC is an abbreviation for Volts Alternating Current, and DC is an abbreviation for Direct Current). Conversion from AC to DC is necessary because the semiconductor devices (transistors, FETs, MOSFETs, etc.) used inside the equipment require this type of voltage. (By the way, FET stands for Field Effect Transistor, and MOSFET stands for Metal Oxide Semiconductor Field Effect Transistor).Many different types of power supplies are used in power amplifiers, but in the end they all basically aim to generate DC voltage for the transistor circuits of the unit. The very best of amplifiers have two totally independent power supplies (they do share a common AC power cord though). Such amplifiers are really just two monaural amplifiers mounted in a single case.

Input stage : The general purpose of the input stage of a power amplifier (sometimes called the "front end") is to receive and prepare the input signals for "amplification" by the output stage. Most professional quality amplifiers have various input connectors; typically they will have XLR inputs, “quarter inch" inputs, and sometimes a simple terminal strip input (although these tend to e found on amplifiers intended primarily for public address systems). XLR and most quarter inch inputs are balanced inputs (as compared to single ended inputs. Balanced inputs are much preferred over single ended inputs when interconnection cables are long and/or subject to noisy electrical environments because they provide very good noise rejection. The input stage also contains things like input level controls. Some amplifiers have facilities for "plug in" modules (such as filters); these too are grouped into the input stage.

Output stage : The output stage of an amplifier is the portion which actually converts the weak input signal into a much more powerful "replica" which is capable of driving high power to a speaker. This portion of the amplifier typically uses a number of "power transistors" (or MOSFETs) and is also responsible for generating the most heat in the unit(unless the amplifier happens to have a very bad power supply design). The output stage of an amplifier interfaces to the speakers.

What are Amplifier Classes ?

The Class of an amplifier refers to the design of the circuitry within the amp. There are many classes used for audio amps. The following is brief description of some of the more common amplifier classes you may have heard of.

  • Class A : Class A amplifiers have very low distortion (lowest distortion occurs when the volume is low) however they are very inefficient and are rarely used for high power designs. The distortion is low because the transistors in the amp are biased such that they are half "on" when the amp is idling. As a result, a lot of power is dissipated even when the amp has no music playing! Class A amps are often used for "signal" level circuits (where power is small) because they maintain low distortion. Distortion for class A amps increases as the signal approaches clipping, as the signal is reaching the limits of voltage swing for the circuit. Also, some class A amps have speakers connected via capacitive coupling.
  • Class B : Class B amplifiers are used in low cost, low quality designs. Class B amplifiers are a lot more efficient than class A amps, however they suffer from bad distortion when the signal level is low (the distortion is called "crossover distortion"). Class B is used most often where economy of design is needed. Before the advent of IC amplifiers, class B amplifiers were common in clock radio circuits, pocket transistor radios, or other applications where quality of sound is not that critical.
  • Class AB : Class AB is probably the most common amplifier class for home stereo and similar amplifiers. Class AB amps combine the good points of class A and B amps. They have the good efficiency of class B amps and distortion that is a lot closer to a class A amp. With such amplifiers, distortion is worst when the signal is low, and lowest when the signal is just reaching the point of clipping. Class AB amps (like class B) use pairs of transistors, both of them being biased slightly ON so that the crossover distortion (associated with Class B amps) is largely eliminated.
  • Class C : Class C amps are never used for audio circuits. They are commonly used in RF circuits. Class C amplifiers operate the output transistor in a state that results in tremendous distortion (it would be totally unsuitable for audio reproduction). However, the RF circuits where Class C amps are used employ filtering so that the final signal is completely acceptable. Class C amps are quite efficient.
  • Class D : The concept of a Class D amp has been around for a long time, however only fairly recently have they become commonly used. Due to improvements in the speed, power capacity and efficiency of modern semiconductor devices, applications using Class D amps have become affordable for the common person. Class D amplifiers use a very high frequency signal to modulate the incoming audio signal. Such amps are commonly used in car audio subwoofer amplifiers. Class D amplifiers have very good efficiency. Due to the high frequencies that are present in the audio signal, Class D amps used for car stereo applications are often limited to subwoofer frequencies, however designs are improving all the time. It will not be too long before a full band class D amp becomes commonplace.
  • Other classes : There are many other classes of amplifiers, such as G, H, S, etc. Most of these are variations of the class AB design, however they result in higher efficiency for designs that require very high output levels (500W and up for example). At this time I will not go into the details of all of these other classes as I have not studied them all in detail. Suffice to be aware that they exist for now.

Why do Amplifiers have different power ratings for different “ohms" ?

Power amplifiers are typically rated for "8 ohm" and "4 ohm” loads, and some also give ratings for "2 ohm" loads. If you have ever looked at a spec sheet, you probably noticed that the power output of an amplifier is higher when the load impedance (number of ohms) is lower. Important: a load with a low number of ohms is a more difficult load than one with a higher number of ohms! (that is, a 4 ohm speaker is harder for an amplifier to drive than an 8 ohm speaker). The performance of an amplifier with low impedance loads is closely related to the capabilities of its power supply.

If we had a perfect amplifier (and it was plugged into an outlet that had unlimited current capability), its output power rating would double each time the load impedance was halved. For example, let's say the amplifier puts out 200 watts per channel at 8 ohms. At 4 ohms, it would put out 400 watts per channel, at 2 ohms it would put out 800 watts per channel, and at 1 ohm it would put out 1600 watts per channel. For the perfect amplifier, one could keep going with this until the load impedance approached zero, at which time the amplifier output would approach infinity! On the other side, if the load impedance was 16 ohms, the amplifier would put out only 100 watts per channel. In this direction, one could keep raising the load impedance, and the power output would grow smaller and smaller.

The power supply of the perfect amplifier generates a DC voltage that does not change no matter how much current is demanded from it. This means that the perfect amplifier can drive an unlimited number of speakers. In the real world, amplifiers have real power supplies which do have limits as to how much current they deliver. For such typical amplifiers, the 4 ohm power rating is usually about 50% more than the 8 ohm rating (and if a 2 ohm rating is given, this is maybe 50% more than the 4 ohm rating). Amplifiers with exceptional power supply designs will do better than this, but eventually a limit will be reached (if by nothing else the AC outlet can only deliver so much current!). Lesser designs will "run out of juice” when driving the heavier loads. Stay away from amplifiers that have a 4 ohm rating that is less than 25% greater than the 8 ohm rating!

Amplifiers utilizing exceptional power supply designs will invariably be the more expensive units available, and possibly the (physically) heavier designs. This is because good power supply designs usually require heavier and better (low loss) " magnetics ". All power supplies utilize some combination of transformers, rectifiers, capacitors, and in the case of so called "digital" amplifiers, switching components.

"Analog" Amplifiers : ALL amplifiers in use by DJ's today process analog input (music)signals. An analog signal is a continuous wave signal, a digital signal is an analog signal which has been converted to a sequence of numbers. Analog when spoken in terms of power amplifiers typically refers to the design of the power supply, and most analog amps are those with a straight Class AB design. A so called analog amplifier has a power supply which typically uses a large power transformer, a rectifier circuit, and large capacitors. These three basic devices convert the AC voltage from the outlet to a lower voltage (more suitable for the internal needs of the unit), change it from AC to DC, and filter and store energy. These types of power supplies have been around for many years; they are simple and reliable. The downside is that the power transformer is usually large and quite heavy (the transformer core utilizes a considerable amount of iron), and the capacitors (a minimum of two are normally used) are also large and bulky.

"Digital" Amplifiers : When the term digital is associated with a power amplifier, it often refers to the design of the power supply and may that the power supply is of the switching type (sometimes referred to as a DC - DC converter). Also, digital amps are often of one of the more exotic classes (class G, H, S, etc). These classes of amplifiers use special switching circuits that change the power supply voltage to the output stage on the fly such that higher efficiency is maintained. NOTE: A digital amp It in no way means that it is inherently better at producing sound from "digital" sources such as CD's and DAT's!!! I don't recall any manufacturers calling their amplifiers "digital", but I have heard salespeople use this term. What advantages does a switching power supply offer? They are able to use much smaller transformers and capacitors, and are therefore considerably smaller and lighter than an equivalent analog power supply. The concepts behind switching power supplies have been known for many years. However, until fairly recently the components necessary for switching power supplies were unable to be produced cheaply enough for consumer use. Advances in transistor technology have made the necessary devices available at a cost which permits their widespread use. (Note : ALL of the "super systems" heard in many automobiles today are powered by amplifiers using switching power supplies).

On the minus side, switching power supplies are a great deal more complicated than their analog counterparts. They work basically by first creating a "crude" DC voltage. This crude voltage is applied to a circuit which uses a specially designed high frequency transformer. A control circuit monitors the output voltage of this stage and makes adjustments "on the fly” in order to keep the final DC output voltage as close to the design value as possible. So, the advantages of lighter weight and smaller size come at the expense of increased parts count(which ultimately might translate to less reliability if the parts are of lesser quality). Also, switching power supplies are harder to repair if they fail.

Many "digital" amplifiers also use a "multi-rail" power supply system. Such systems are more complicated than conventional amplifier designs, however they offer considerable improvements in amplifier efficiency. The amplifier selects a "rail voltage” based on the output demands of the amplifier. Higher efficiency is achieved by minimizing the voltage drop across the amplifier’s output transistors. Since less of the amplifier's power is wasted as heat, the power supply and transistor heat sinks do not have to be as large as those in a "conventional" design. As before, the theory behind "digital" designs has been known for decades, but until recently components necessary to make unaffordable design were unavailable.

"Analog" vs. "Digital"... Which is better ?

Many of the amplifiers on the market today are of the” digital" type, using switching power supplies and/or special power supplies that maintain high efficiency at high outputs. Some people believe that "digital" amplifiers are not so good at producing powerful bass notes. While it is true that there probably some marginally designed "digital" amplifiers which do have less than ideal bass response, weak bass response is not a necessity of digital designs. The dominating factor in performance comes back to the ability of the power supply to provide adequate current; a solid design means adequate current is available for loud bass notes and/or difficult speaker loads. In addition, a second important factor is the adequacy of the AC power outlet. Two well designed amplifiers (one of each type) operated on an AC outlet which doesn't "sag" (see my article on AC Power)should both provide excellent sound quality. Many of the higher power amplifiers available today are of the” digital" (switching power supply) design. But keep in mind that this does not necessarily make them better or worse. Stay with vendors that have proven track records of reliability and you should have few problems with either type of design.

Power Ratings

Two amplifiers with the same power rating put out the same power, right? Not necessarily. Manufacturers vary as to how conservatively they rate their amplifiers. As an example, I measured one particular amplifier, rated at 350 watts/channel, and found it actually was able to put out 450 watts/channel! Manufacturers often understate what their units will actually putout. It would be a bad idea to publish the "absolute maximum power" that the unit could put out, since a margin needs to be allowed to insure that all production units will meet published specs. In addition, a manufacturer may publish a very conservative 8 ohm rating in order to make the 4 ohm rating look better (a really terrible amplifier will put out LESS power into a 4 ohm load!).

Amplifiers are generally rated in watts per channel , at several load impedances, with both channels driven, over a frequency range of usually 20 Hz - 20,000 Hz, at some amount of total harmoonic distortion. Most amplifiers will put out slightly more (but not a tremendous amount more) power when only a single channel is driven. This occurs because the power supply only has to provide power for a single channel, and its DC voltage doesn't sag as much. The exception are amplifiers which use dual independent power supplies (since each of their supplies only has to supply power for one channel anyway).

What about 2 ohm ratings?

Many of the amplifiers on the market today are touting excellent performance with 2 ohm load impedances. Some also state that "continuous operation" with 2 ohm loads is possible. While such statements are probably true, it is not really a good idea to run under such conditions!

First, a word on speakers is in order (for much more detail see my article on speakers). All speakers have a characteristic known as impedance (measured in ohms), with most speakers being either 8 ohms or 4 ohms. Lower impedances represent more difficult loads for amplifiers to drive. Two 8 ohm speakers connected in parallel will result in a 4 ohm load at the amplifier. And, two 4 ohm speakers(wired in parallel) result in a 2 ohm load. In actuality, speaker impedance can vary by a factor of 10 or more over the audio frequency range. When a speaker is said to be 8 ohms, it is understood that this is a nominal or approximate rating (the same goes for 4 ohm speakers). An 8 ohm speaker could have an impedance as low as 2 or 3 ohms and as high as 50 ohms (impedance is frequency dependent)! Further, a speaker load is not the same as a resistive load, speakers are reactive loads. A reactive load is a load that has inductive or capacitive properties. Depending upon the input signal frequency, speaker loads may be resistive or resistive with an inductive or capacitive component. Without going into a ton of technical explanation, what this means is that speakers are often difficult loads for amplifiers to drive. Driving difficult speaker loads is where better amplifiers are separated from lesser designs.

Even though an amplifier may be rated for continuous use at 2ohms, there are several reasons why this is not the best thing to do:

  • Paralleled speaker loads may be lower than you think : No speakers that DJ's are likely to use have 2ohm ratings. However, a pair of 4 ohm speakers paralleled will yield a nominal 2 ohm rating. As stated before, the actual impedance varies and the minimum impedance may dip considerably below 2 ohms at certain frequencies. Lower impedance loads mean more losses and more heat dissipation in the amplifier (see next item).
  • Heat Considerations : Operating an amplifier with a low impedance load increases the heat dissipation of the amplifier (try it if you don't believe it!). This is because low impedance loads require more current, which taxes the amplifier’s power supply more severely. More current means more losses(which translates to more heat). Excessive heat is unhealthy for electronic devices and should be avoided.
  • Increased Line Losses : As the speaker impedance is lowered, more of the audio signal is lost (in the form of heat) in the speaker cables! This can become significant if you run long cables. Speaker wires have resistance (the value depends on the thickness and length of the cable); if the speaker impedance becomes very low the resistance of the speaker wire may no longer be insignificant. To prevent this problem, the cross sectional area of the speaker cable conductor must double for each halving of speaker load impedance! In other words, running 2 ohm loads means using VERY heavy speaker cables.
  • Damping Factor degradation : Using super low impedance loads on an amplifier will degrade the system's damping factor (discussed in detail below). Degradation of damping factor means that the amplifier will have less "control" over the speaker system, possibly resulting in " boomy " bass response.

So, just because an amplifier has a super powerful 2 ohm rating, don't look for ways to wire up multiple speakers in order to "use" this power! Treat the 2 ohm rating as "headroom" and know that your amp has the ability to more easily handle the most difficult "normal" speaker loads that you are likely to ever encounter. If you need more power, get a second amp. Two medium powered amps are better than one monster (what if your one big amp dies? With two smaller amps at least you can still run!).

Noise.

All amplifiers generate a certain amount of electrical noise. Generally, the more powerful the amplifier, the more noise. If you turn on an amplifier (with the input jacks disconnected) and listen to a speaker you can clearly hear a hissing sound. This pretty much represents the noise floor of the amplifier. For a powerful system, the noise might seem pretty obvious; however when actual music is playing the noise will be totally masked.

All electrical circuits generate a certain amount of noise. Better designs minimize the amount of noise, however no matter how good the design there will always be some. The noise is generated by the movement of electrons in the system and cannot be eliminated (unless you chill your equipment to absolute zero!). The noise floor of an amplifier by itself is usually not obviously audible in a typical room (unless you are standing right next to a speaker). However, the remaining components in a system (preamp, equalizer, processor, etc.) each add in some noise. So, the total system noise (when no music is playing) might be objectionable. If this is a serious problem, a device called a noise gate can be used. Such a device is essentially a "squelch" which is wired in just before the power amps (or electronic crossover in multi-way systems). The device is basically cuts noise from upstream components when no music is playing. Most noise gates have adjustable controls to set the threshold at which noise cut begins and also to set the amount of desired noise cut. Most DJ systems probably do not need noise gates unless they are very high powered systems with along signal chain (or noisy components).

The noise floor of an amplifier is relatively constant, meaning it does not increase with increasing output signal (unless the amplifier has a poorly regulated power supply). In other words, the amplifier's noise floor is pretty much the same whether or not music is playing loudly or softly. So, when music is playing softly, the noise will be proportionally larger. When music is playing loudly, the noise is essentially "buried" or masked.

As stated, an amplifier with a poorly regulated power supply can create some additional noise. If the filtering of the power supply is marginal, the "smoothness" of the DC power supply voltage will be degraded when the amplifier is playing loudly. This will result in additional noise being added to the system(generally in the form of 60 Hz products). This type of noise isn’t really part of the noise floor. Such noise is often inaudible when music is playing loudly. It can be clearly heard however when playing test tones at levels near the output limit of the amplifier (don't try this unless you are thoroughly familiar with testing practices... blown speakers will otherwise be the result!).

Distortion.

ALL amplifiers alter input signals, generally in two ways: they make them stronger (amplify) them, and they add characteristics which did not exist in the original signal. These undesirable characteristics are lumped together and called distortion. Noise can be considered a type of distortion and was discussed in the above section.

Everyone is familiar with gross distortion, the sound quality that results when turning up a radio or boom box to "full blast”. An excessive amount of amplifier clipping (see section below) results in hideous distortion that would be totally unsatisfactory for a DJ sound system (as well as a listener’s ears). However, not all distortion is blatant. In addition, there are several types, two of which will be discussed. Knowing what causes distortion will help you to prevent it from occurring. Knowing how to control distortion is important because excessive distortion can be detrimental to speaker systems (and your reputation).

Harmonic distortion : One common type of distortion is harmonic distortion. Harmonics of a signal are signals which are related to the original or fundamental by an integer (non decimal) number. A pure tone signal has no harmonics; it consists of only one single frequency. If 100 Hz pure tone signal was applied to the input of an amplifier, we would (upon measurement with special test equipment) find that the output signal of the amplifier was no longer pure. Careful measurements would likely show that several "new" frequencies have appeared. These new frequencies are almost certainly to be integer multiples of the original tone; they are the harmonics of the original signal. In the case of a 100 Hz input tone, we might expect to find tones at200, 300, 400, 500 (etc.) Hz. We would also probably notice that the odd harmonics are much stronger than the even harmonics (we will not go into the reasons why in this article). In a good amplifier, the harmonics will be much weaker than the original tone. By much weaker, we mean on the order of a thousand times for decent amplifiers.

All amplifiers are generally rated for Total Harmonic Distortion (or THD), usually at full power output over a given frequency band with a particular load. Good values are anything less than 0.5 % THD. When an amplifier is measured for THD, a pure tone is applied to the input and the output is measured with special test equipment. The energy of the pure tone is measured, and the energy of the harmonics is measured. Those two values are compared, and a THD rating is calculated. ATHD rating of 1% means that the total energy of all the harmonics combined is one one-hundredth of the energy in the fundamental.

Harmonic distortion (although certainly undesirable) is one of the more tolerable types of distortion as long as it is kept reasonably low. Distortion levels of 10% may be very tolerable with music so long as the 10% level is only "occasional" (10% THD on a pure tone can easily be heard by the human ear... but who listens to pure tones?). The reason that a seemingly high value of THD is acceptable for music is partially because many sounds in nature are rich in harmonics. Also, most decent cassette decks (which most people agree sound pretty good) have THD (off the tape that is) of several percent. Worse, even good speakers can have THD up to 10%, especially at low frequencies! All in all, the human ear can tolerate a fair amount of THD before it becomes objectionable.

Do two amplifiers with identical THD ratings sound the same, everything else being equal? Not necessarily (but differences will be subtle). The reason is that the THD specification states nothing about where the harmonics are in the frequency band. For example one amplifier could have a dominant harmonic at one frequency and a second amplifier could have a dominant harmonic at a very different frequency. Or, one amplifier could have a few "big" harmonics while a second has many weak ones. These situations could easily result in identical THD ratings. The variations could be easily measured with laboratory equipment. However do not be overly concerned. Minor variations in THD ratings will not cause major differences in sound when listening to music. With pure tones as input signals it might be fairly easy to discern which of two amplifiers was used (but again, who listens to tones?).

Inter modulation distortion : Inter modulation distortion is the second "major" type of distortion that is often specified for amplifiers. Inter modulation distortion is much more objectionable to the human ear because it generates non-harmonically related "extra" signals which were not present in the original. It is analogous to someone singing way off key in a choral group

Inter modulation distortion (sometimes abbreviated IM) is more complicated to test for and specify. Basically, two pure tones are simultaneously applied to the input of the amplifier. If the amplifier were perfect, the two tones (and only the two tones)would be present at the amplifier output. In the real world, the amplifier would have some harmonic distortion (as described above), but careful observation of the output signal (using laboratory equipment) would reveal that there are a number of new tones present which cannot be accounted for as a result of harmonic distortion. These "new" tones are called "beat products" or "sum and difference" frequencies, and are a result of the interaction of the two pure tones within the amplifier. No amplifier is perfect, all have some non linear characteristics. Whenever two signals are applied to a nonlinear system, new signals (in addition to the original two) are generated. For a good amplifier, the new signals are very small in relation to the two original tones. This is fortunate, since the ear can detect much lower levels of inter modulation distortion as compared to harmonic distortion.

It should be noted that distortion measurements on amplifiers are made with test tones. These tones are usually sine waves(pure tones), which represent the simplest possible test signal to measure and quantify. A music signal is an extremely complicated waveform consisting of many constantly changing sine waves. Since music has so many harmonics and frequencies present, quantifying how two different amplifiers will sound by using simple THD and IM specifications is extremely difficult. In other words, just because two amplifiers have the same published specs for THD and IM does not mean that they are equivalent. Fully and completely quantifying the technical performance of an amplifier would be extremely complicated and costly (and would probably have little benefit in the end). Most amplifiers available today (from reputable manufacturers) have THD and IM levels low enough to yield excellent performance (so long as they are not overdriven). This leads nicely into our next topic...

Clipping : What is this?

Clipping is a term which many people have probably heard, but may not fully understand. Very simply, clipping of an amplifier occurs when one tries to get a larger output signal out of an amplifier than it was designed to provide.

As stated before, all power amplifiers have a DC power supply which provides power to (among other things) the output stage of the amplifier. For most amplifiers, the power supply consists of a "plus" supply and a "minus" supply. The two voltages are often referred to as "rail voltages" or simply "rails". As an example, a 200 amplifier (at 8 ohms) might have a power supply voltage (rails) of +/- 60 volts DC. This means that the output voltage which drives the speaker can never exceed + 60 or - 60 volts. If the amplifier is playing at near full volume, and someone” cranks up the volume", the amplifier will attempt to put out more power. However, the power required to meet the sudden new demand for more volume cannot be met by the power supply voltage, which has limits of +/-60 volts in this example. The result is a waveform with the top portion (or peak) "clipped" off (hence the term "clipping"). Such clipping represents a distortion which is added to the waveform (and if it is severe enough it will be clearly audible). If a signal is severely clipped, the waveform takes on the shape of a "square wave", and the resulting sound will be absolutely hideous. Clipping can be easily observed using an oscilloscope attached to the amplifier output.

Clipping is not usually a major problem for amplifiers (unless it is extreme), but it can be very detrimental to speaker systems. Whenever clipping occurs, two things happen: (1) the spectral content of the music signal is altered (high frequency components are generated), and (2) signal compression occurs. If excessive clipping occurs, tweeters will be the first to blow followed by midrange drivers. Woofers are best equipped to survive clipping (unless the abuse is blatant).

In general, clipping of an amplifier should be avoided. Use an amplifier that has clipping indicators, and pay attention to them! Occasional clipping is OK and probably not very audible. However if you find yourself clipping the amp most of the time, you should consider obtaining stronger (or additional) amplifier.

Damping Factor... What is this ?

The Damping Factor of an amplifier in general refers to the ratio of the amplifier's output load impedance (the speaker, nominally 8 ohms) to the output impedance of the amplifier. Ideally, the damping factor would be infinity (in other words, the ideal output impedance for an audio amplifier is zero ohms). Damping factor, like many amplifier specifications, is a function of many factors and is thus difficult to quantify with a single number. As such, "low end" manufacturers can have a "field day" with this spec, publishing fantastic numbers (however with no information as to how the measurement was made).

The damping factor if an amplifier depends greatly upon the speaker to which it is connected, the wire connecting the speaker to the amplifier, the signal frequency that the amplifier is sending to the speaker, and the power level at which the amplifier is operating, among other things. Damping factor is most critical at low frequencies, generally 100 Hz and below (i.e. frequencies that a woofer reproduces). At such frequencies, a high damping factor is desirable in order to maintain a "tight" sound. If an amplifier/speaker pair has a low damping factor, the bass response is likely to be "boomy", "uncontrolled", and "loose" sounding.

Specifying damping factor as a simple single number does not really tell the whole story. Damping factor is a ratio of two numbers, one of which (the speaker impedance) varies by a large amount depending upon frequency. This being the case, the damping factor will also vary considerably as a function of frequency. Most of the variation in damping factor is due to the characteristics of the speaker connected to the amplifier. The wire which connects the speaker to the amplifier has finite resistance which must be accounted for; basically it is lumped in with the impedance of the speaker. So, it is wise to use heavy speaker wire in order to minimize degradation of the damping factor.

As mentioned, the output impedance of an amplifier is ideally zero. In the real world, this is never the case. The next best thing would be a very low constant (non changing) impedance. Again, the real world does not allow this either. The output impedance of most amplifiers is relatively constant except for when they approach the last 10% or so of their voltage output. This is due to the nature of the waveform from which most power supplies obtain their energy (especially analog supplies) . What this means is that the output impedance of an amplifier tends to rise considerably as it approached its output limit. As the amplifier's output impedance increases, the damping factor must decrease proportionally. In my opinion, if manufacturers specified the output impedance of their amplifiers, there would be a lot less ambiguity among the numbers.

High damping factor numbers go hand-in-hand with amplifiers that can drive very low impedance loads (these are amplifiers with power supplies capable of delivering tremendous current). If you want to "artificially" degrade the damping factor of your system (to hear the effects), a simple test can be done. Listen to your system at a "healthy" volume (use a CD with lots of low, tight percussion type sounds); be sure to use a heavy gauge short length speaker wire. If you have a sound level meter, note the sound level you listened at. Then, connect your speaker up through a 100 foot (give or take) wire with much smaller gauge (use #20 or higher). Play the same music as before, but make sure the volume (to your ears, not the volume control!) is the same (this is where the sound level meter comes in handy). The volume control on the amp will have to be turned up a bit to overcome the power loss in the smaller wire. You should be able to tell that the sound has changed (for the worst, in most people's opinion).

Do not be terribly concerned with damping factor when choosing quality equipment. Most of the good amplifiers and speakers available today will yield excellent sound when used together. To avoid degrading the damping factor of your system, simply follow these (easy) steps:

  • Don't load up an amp with multiple pairs of low impedance speakers
  • Use heavy gauge speaker wire, ESPECIALLY in long runs
  • Never wire resistors in series with your speakers (you can't change a 4 ohm speaker to 8ohms by doing this!)
  • Use a heavy duty (i.e.12 gauge or heavier) extension cord when plugging your amp into the wall outlet.

Can I get a shock from the speaker connections on my Amp ?

YES! Amplifiers in the 400 plus watt per channel range are not uncommon today. Such an amplifier will put out about 50 to 60 volts RMS to a speaker. While this is only about half the amount that comes out of a wall socket, it's definitely enough to be unpleasant if you are holding on to it! Note: The US Military defines any voltage in excess of 30 volts as hazardous. Such a voltage can be generated by any amplifier in the 100 + watt per channel range.

As a side note, it's not a good idea to plug or unplug speakers when the amplifier is playing at high volume. The "make and break" of connectors can cause momentary short circuits, as well as voltage and current transients (none of which is healthy for the amp). The preferable procedure is to make all speaker connections (and disconnects) with the amp turned OFF.

What is "Bridging" ?

Bridging an amplifier refers to configuring a two channel (stereo) amplifier to drive a single load with more power than the sum of the two original channels combined. For an example, a 100 watt per channel amp may put out 300 watts(one channel) after bridging.

There are important things to know about running an amplifier in the bridged mode:

  • An amplifier running in bridged mode has one output channel to which a load (speaker) can be connected. It is no longer a two channel (stereo) amp as far as input signals and loads are concerned. If you have two speakers and want to use bridged amplifiers, you will need two stereo amplifiers.
  • Amplifiers running in bridged mode accept a single input signal. Normally, the input will be "Channel 1" or "left". Manufacturers vary however, so check the instruction manual for the proper input wiring procedures.
  • If the amp you want to run in bridged mode does not have built in facilities for doing so, you should not attempt to use it in this manner (unless you are thoroughly sure of what you are doing).
  • If you run bridged amplifiers, you must pay close attention to speaker phasing (see next item). Otherwise, you may have "hollow" or "weak" sound.
  • You must pay close attention to speaker wiring. The speaker cable connection in bridged mode connects to the two positive (usually red) speaker connection terminals on the amplifier (the ground (black) connections are not used). The manufacturer will state which red terminal is really the "positive" connection.
  • The speaker output signals of a bridged amplifier are floating; such connections must never be connected to any grounded device (such as an external accessory power meter, for example). If you do make such an illegal connection, one amplifier channel is basically short circuited (worst case result is a blown amplifier!).
  • Amplifiers running in bridged mode are generally limited to speakers with impedance ratings of no less than 8 ohms (in other words don't use a 4 ohm speaker unless the manufacturer specifically allows it).

Bridged amplifiers work basically as follows: A single input signal is applied to the amplifier. Internal to the amp, the input signal is split into two signals. One is identical to the original, and the second is also identical except it is inverted (sometimes called phase-flipped). The original signal is sent to one channel of the amp, and the inverted signal is applied to the second channel. Amplification of these two signals occurs just like for any other signal. The output results in two channels which are identical except one channel is the inverse of the other. The speaker is connected between the two positive amplifier speaker output terminals. In words, one channel "pulls" one way while the second channel "pulls" in the opposite direction. This allows considerably more power to be delivered to a single load.

If we had our perfect amplifier, upon bridging it we would have a single channel amplifier with exactly four times as much power as any one channel of the amplifier in "normal" stereo mode, assuming an 8 ohm speaker load. This is because the effective output voltage available to drive the speaker has doubled as a result of bridging. A doubling of voltage on a given load results in a fourfold increase of power delivered to that load. If we used a 4 ohm load on the perfect bridged amplifier, the output power would be a very substantial eight times the normal stereo single channel 8 ohm output! These numbers should give some clues as to why real world amplifiers cannot meet such expectations. Once again, we are back to limitations of the power supply. In reality, most amplifiers in bridged mode will put out about 3 times the power as any one channel of the amp in normal stereo mode. The fourfold increase cannot be achieved because the power supply is unable to provide the current required for such performance. With 4 ohm loads, the situation is compounded. The amount of current required to drive a 4 ohm load when in bridged mode will tax the amplifier’s power supply to its absolute limits. Not to mention, the output stage may not be able to safely handle the extra heat that will be dissipated. Bottom line: stay away from 4 ohm loads if you are running an amplifier in bridged mode!

Maximum Power Transfer Theory and Efficiency.

Note: This section is intended primarily for engineering students or those with a deeper technical interest. The purpose is to provide a "real world" explanation of the Maximum Power Transfer theory and why it is NOT used in amplifiers designed for stereo systems!

Second year electrical engineering students have most likely covered the theory that basically states "maximum power is transferred to a load when the output impedance of the source is identical ("matched") to that of the load". The connection that some people fail to make is that maximum power transfer doesn’t mean maximum efficiency! At best, if the maximum power transfer theory is used, efficiency will be only 50% (not such a good figure for an audio amplifier). In other words, if an amplifier is designed for maximum power transfer to a load, fully one half of the energy required by the amplifier's output stage will be dissipated (i.e. wasted) in the source impedance!

For amplifiers used in stereo systems (audio amplifiers), the goal is to have the amplifier output impedance be as low as possible (ideally zero, but this is never achieved). If an amplifier were to have an output impedance of 8 ohms (a common value for speakers), maximum power transfer would occur. However two other bad things result. First, the efficiency of the amplifier is at best only 50%, meaning that the amplifier will generate a lot of heat. Second, the amplifier/speaker system will have a terrible damping factor. Damping factor basically refers to the ratio of speaker impedance to amplifier output impedance; high numbers are better. A low damping factor will not damage anything but it will tend louse up the sound considerably. To maintain a "tight" sound, it is important to have the output impedance of the amplifier be as low as possible with respect to the speaker. Otherwise, the amplifier will not have as much control over the speaker. Speakers, being highly complicated electromechanical devices with reactive impedance properties, behave better when they are connected to an amplifier with an extremely low output impedance. Speakers tend to electrically "buck and kick" an amplifier when in operation; the best way to tame this behavior is to put a heavy "load" (i.e. an amp with a very low output impedance) on the speaker! An amplifier/speaker combination with a low damping factor will tend to have a "boomier" sound and poorer transient response, (such a sound is not always bad, some people actually prefer it!).

There is a quick test anyone can do to get a feel for what affect the damping factor has on a speaker system. Disconnect your speaker system from the amplifier, remove the grille, and gently tap on the woofer cone. You will hear a low frequency sound, this is the "resonance frequency" of the system. Note the characteristic if the sound as you tap the cone. Now, connect the speaker up to the amplifier, and turn the amplifier ON (but leave the volume at zero). Now tap on the speaker cone as before. You will observe that the sound has changed considerably. The sound will be much "tighter", and the cone will seem harder to move. This is because the amplifier has in effect "loaded" the speaker system. The case where the speaker was disconnected from the amplifier represents the worse possible damping factor (zero).

Anyway, back to the topic of this section. Although there are many applications where maximum power transfer is desired, audio amplifiers are not one of them. Audio amplifiers generally deal with a considerable amount of power, so high efficiency is a more important design consideration.. In addition, to maintain high quality audio, an audio amplifier ideally has an output impedance which is VERY small compared to the impedance of the speaker it will be driving. Note that using 4 ohm speakers on an amplifier will degrade the damping factor as compared to using 8 ohm speakers.

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