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PRODUCTION CONTROL/AERONAUTICAL MATERIAL SCREENING UNIT
REFERENCES:
A. OPNAVINST 4790.2F, NAVAL AVIATION MAINTENANCE PROGRAM, VOL I
B. NAVAIRINST 4423.11, ASSIGNMENT AND APPLICATION OF UNIFORM SOURCE, MAINTENANCE AND RECOVERABILITY CODES
C. NAVEDTRA 12654, AVIATION STOREKEEPER 3
D. NAVEDTRA 12654, AVIATION STOREKEEPER 2
E. NAVEDTRA 12654, AVIATION STOREKEEPER 1
119.1 STATE THE RESPONSIBILITIES OF PRODUCTION CONTROL.
(REF. A)
PRODUCTION CONTROL SCHEDULES THE WORKLOAD, USING THE PROCEDURES AND PRIORITIES ESTABLISHED BY THE MMCO; COORDINATES AND CONTROLS PRODUCTION TO ENSURE EFFICIENT MOVEMENT OF COMPONENTS THROUGHOUT THE ACTIVITY; ENSURES PACKAGING, PRESERVATION, AND REPRESERVATION IS DONE IN ACCORDANCE WITH TECHNICAL MANUALS; MAINTAINS FILES AND RECORDS REQUIRED TO SUPPORT PRODUCTION; AND KEEPS MMCO INFORMED OF OVERALL WORKLOAD STATUS.
119.2 STATE THE TYPES OF LOGS AND RECORDS PRODUCTION CONTROL IS RESPONSIBLE FOR MAINTAINING. (REF. A)
A. AERONAUTICAL EQUIPMENT SERVICE RECORD (AESR) (OPNAV 4790/29).
B. SUPPORT EQUIPMENT (SE) CUSTODY AND MAINTENANCE HISTORY RECORD (OPNAV 4790/51).
C. MOBILE FACILITY LOGBOOK AND INVENTORY RECORD (OPNAV 4790/63).
D. MODEL GB-1A OXYGEN-NITROGEN GENERATING PLANT SERVICE RECORD BOOK (NAVAIR 10300/1) AS APPLICABLE.
E. SCHEDULED REMOVAL CARD (SRC) (OPNAV 4790/28A)
F. EQUIPMENT HISTORY RECORD (EHR) (OPNAV 4790/113)
119.3 IDENTIFY PERSONNEL THAT ASSIGNS PROJECT/PRIORITY CODES AT "I" LEVEL. (REF. A)
PRODUCTION CONTROL ASSIGNS THE SUPPLY PRIORITY AND PROJECT CODE. PRODUCTION CONTROL CPO, MAINTENANCE OFFICER AND MAINTENANCE MATERIAL CONTROL OFFICER.
119.4 DEFINE THE FOUR WORK PRIORITIES USED IN AIMD. (REF. A)
A. PRIORITY 1 - SUPPORT OF NMC/PMC AIRCRAFT. NMCS/PMCS ITEMS, BASED ON A VALID OUTSTANDING REQUISITION HELD BY SUPPLY, EXREP, OR WORK REQUESTS CAUSING NMC OR PMC CONDITIONS ON AIRCRAFT, WILL BE ASSIGNED PRIORITY 1. THIS PRIORITY IS ALSO ASSIGNED TO ACTIVITIES WITHIN 30 DAYS OF DEPLOYMENT.
B. PRIORITY 2 - REPAIR OF CRITICAL LOCAL REPAIR CYCLE ASSETS (LRCA'S) AND SE. THIS PRIORITY IS ALSO ASSIGNED TO "O" LEVEL MAINTENANCE ACTIVITY'S WORK STORAGE REQUIREMENTS.
C. PRIORITY 3 - REPAIR OF NONCRITICAL LRCA'S AND SE, AND REPAIR OR MANUFACTURE OF MATERIAL FOR NON-FIXED ALLOWANCE STOCK.
D. PRIORITY 4 - PROCESSING OF SALVAGED MATERIAL AND NONAERONAUTICAL WORK. (SLOW MOVERS)
119.5 STATE THE FREQUENCY OF AWAITING PARTS (AWP) VALIDATION FOR INTERMEDIATE LEVEL MAINTENANCE: (REF. A)
VALIDATION OF AWP ITEMS, USING THE AWP LIST PROVIDED BY THE AVIATION SUPPORT DIVISION (ASD), SHALL BE PERFORMED JOINTLY WITH THE AWP UNIT AT LEAST WEEKLY.
119.6 EXPLAIN THE AIRCRAFT MAINTENANCE AND MATERIAL READINESS LIST (AMMRL) PROGRAM. (REF. A)
AMMRL IS THE TITLE OF THE OVERALL PROGRAM WHICH PROVIDES DATA REQUIRED FOR EFFECTIVE MANAGEMENT OF SE AT ALL LEVELS OF AIRCRAFT MAINTENANCE. THE PROGRAM ALSO PROVIDES DATA FOR MANAGEMENT OF AUTOMATIC TEST EQUIPMENT (ATE) RELATED OPERATIONAL TEST PROGRAM SETS (OTPSS). THE OBJECTIVE OF THIS PROGRAM IS TO DOCUMENT TECHNICAL AND CATALOGING DATA AND IN-USE ASSET INFORMATION CONCERNING THE IMRL AND TOL ITEMS. IT IS AN OUT-TAKE OF THE IMRL.
119.7 EXPLAIN THE BREAKDOWN OF SOURCE, MAINTENANCE AND RECOVERABILITY (SM&R) CODES. (REFS B,C)
SM&R CODES ARE USED TO COMMUNICATE MAINTENANCE AND SUPPLY INSTRUCTIONS TO VARIOUS LOGISTIC SUPPORT LEVELS AND USING COMMANDS FOR THE LOGISTIC SUPPORT OF SYSTEMS, EQUIPMENT, AND END ITEMS. THE ESTABLISHMENT OF UNIFORM SM&R CODES IS AN ESSENTIAL STEP TOWARD IMPROVING OVERALL CAPABILITIES FOR MORE EFFECTIVE INTER-SERVICE AND INTEGRATED SUPPORT. THE FOLLOWING IS A BREAKDOWN EXAMPLE OF AN SM&R CODE:
P - PROCURE
A - REPLENISH
O - REPLACE OR USE AT "O" LEVEL
G - REPAIR AT "I" LEVEL
D - RECOVERABILITY - CONDEMN AT COMMERCIAL OR DEPOT LEVEL.
119.8 STATE THE FUNCTIONS AND RESPONSIBILITIES OF AMSU. (REF E)
AERONAUTICAL MATERIAL SCREENING UNIT- ALL COMPONENTS RECEIVED IN THE IMA MATERIAL CONTROL CENTER ARE PROCESSED THROUGH AMSU TO DETERMINE IF THEY ARE WITHIN CHECK, TEST OR REPAIR CAPABILITY.
119.9 DESCRIBE THE FOLLOWING:
A. PROCEDURES USED BY AMSU TO DETERMINE COMPONENT REPAIR CAPABILITY - BROKEN DOWN BY PART NUMBER USING THE ICRL.
B. PROCEDURES USED BY WORK CENTER SUPERVISORS TO DETERMINE REPAIR CAPABILITY OF WORK CENTER - THE SUPERVISOR SHALL DETERMINE REPAIR CAPABILITY TO REPAIR ITEMS BY USING ICRL. ICRL HAS REPAIR CODES.
119.10 STATE WHAT THE INDIVIDUAL COMPONENT REPAIR LIST (ICRL) IS AND HOW IT IS USED AND MAINTAINED. (REF. E)
THE ICRL IS A MANAGEMENT TOOL THAT PROVIDES AN AIMD WITH THE ABILITY TO RELATE MAINTENANCE CAPABILITY TO INDIVIDUAL ITEMS. A DETAILED STATEMENT OF ACTUAL COMPONENT REPAIR CAPABILITY DATA ON ITEMS PROCESSED BY IMA BASED ON PAST EXPERIENCE. THE ICRL HAS REPAIR CODES TO DETERMINE REPAIR CAPABILITY. THE ICRL IS MAINTAINED BY THE AIMD ICRL MANAGER.
119.11 EXPLAIN THE BREAKDOWN OF THE NSN NUMBER. (REF A)
13-DIGIT NUMBER CONSISTS OF A FOUR DIGIT FEDERAL SUPPLY CLASSIFICATION (FSC) CODE NUMBER AND A NINE DIGIT NATIONAL ITEM IDENTIFICATION (NIIN) NUMBER.