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After the sunroof on my Bus decided to jam up.. AGAIN.. I decided to convert it
to a "poptop". 90% of the use it has gotten over the past 10 years has been while
camping anyway and due to the fact I hang out with a bunch of Westy owners I have
come to appreciate the head room you get in a westy while camping. The thumbnails below show some of the solutions or methods I used to convert from a slider to a dormobile style poptop. I used hinges found at a marine supply outlet. They are stainless steel. The weather strip I made from raw aluminum strips and approx. 2" wide. I wanted something that would be flexible enough to conform to the curve of the roof and strong enough to act as the support for the roof in the closed position. I attached the strips with loctite brand (white) adhesive and self tapping trim style machine screws. For the hinges I used flat head bolts with nuts and a layer of JB weld underneath as I felt this would be the area where the most stress would be concentrated. The portion of the hinge that is attached to the roof I use machine screws with JB Weld in the holes. For the compression latches I used the same idea. the clasps were mounted on the portion of the roof that "steps" so I used JB weld to fill the small gap and to add support under the clasp where it wasn't flush. I had to use the screws that came with the latch as they are flush to the surface and allow the latch to hook. As they are a finer thread than I would have liked I made sure that the JB weld got into the holes.
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