del Sol international Web Bridge

Engine & Electrical Circuit Failure
Index

Engine Oil Leak
ABS Alarm Light Display
Warm air intake when air switch is OFF
Fog Light doesn't work
Idling failure

OEM Plug Cord doesn't fit

Damaged Distributor
Blinker failure

PGM-FI check lamp display
Coolant Leak
Damaged Fuel Pump
Engine doesn't start

Engine Oil Leak
Engine oil leak is only reported at B16A,VTEC,engine and not severe problem limited in early stage model but common.

Oil leak appears around Cam Shaft End area.

One del Soler reported he replaced Packing 3 times.

This does not affect Engine performance just make dirt Engine Room.

Many people probably do not find it because oil is very small volume and usually hidden with dust.

If you did not check it up , please try to look inside of your del Sol

ABS alarm light display

This paragraph describes about ABS function and typical problem and solution.

1. First, what is Anti-Brake lock System (ABS).
ABS prevents out of control mode on the slippery road caused by locked wheel.
Locked wheel occurs by quick brake on the snowy or rainy road

There are wheel rotation sensors around wheels to observe wheel rotation.
Based on Sensor signal, actuator controls the brake oil pressure to prevent wheel lock using compressed oil from accumulator.

2. ABS alarm display is for sending an error message of ABS to Driver.
Once alarm light displayed, ABS function does not work and return to only standard brake function.

3. Problem and cause

3.1 ABS alarm display does not eliminate
This case sometimes occur by air bubble in the oil and easily will be repaired by release air from the oil circuit.

When Wheel locked signal sensed by controller, accumulator works to reduce the oil pressure and release locked Brake to free.

Quick pressure change from High to Low causes to make air bubble in the oil. Oil Pump works to get high pressure in several 10 seconds and pressure gauge does not detect high pressure. This signal means "Not enough oil".

3.2 If you heard Oil Pump rotating sound in several 10 seconds,there is a possibility of real oil leak.

3.3 ABS alarm sometimes displays when driving with Parking Brake is not release in about 30 seconds.

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Warm air intake when air switch is Off

Do you have the trouble constant warm air blows even air switch is turned Off

This is easily appeared just to set temperature is warm and air out side intake is On.
During outside intake is On, the air naturally get into the room according to Temperature setting on the console board.

To prevent this problem, turn air direction switch to inner circulation or adjust temperature.














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Fog Light doesn't work

Abbreviations:
A: Accessory Light
F: Fog Light

SW: Switch


This is a story how to control Fog Light performance from driver's seat.

According to Japanese Regulation, A and F ,both work, at the same tome is not
permitted. This is one of the reasons why we need complicated control.

Following is a procedure
The point of this procedure is to keep step 1 , 2, 3.

1. Small Light Switch (SW) is ON at Steering column
2. A SW is ON at Parking Brake Lever
3. Select A or F SW to change A or F at Shift lever.



If you turned off Small Light (SW) at step 1, both lights will be turned OFF.

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Idling failure
What is a normal RPM

Engine and Controller Performance

At starting, Controller keeps up to 1000 RPM before warm.
If you power on the air conditioner , Controller acts to get much higher RPM.

You need to know how engine works at standard RPM described in manual and also how to measure RPM by Taco meter.
Be sure to look your taco meter,the bottom Bold is 500 RPM not Zero.

Did you experience unstable engine RPM at starting or idling with some engine noise?

This is a summary of many reports regarding starting and idling.
Spark Plug:
The many case of noise probably causes spark related.

1. Aged Plug: If you did not replace Spark Plug for long time, first replace it old to new one.
2. Wrong spark plug gap:This is reported maybe damaged by human error at periodical test and maintenance
3. Additional Know-how (see Spark Plug Positioning)

Plug Cable:
If you heard much stronger noise, check your Plug Cable.
Plug Cable is easily aged by own heat created by high electrical current.
Check your Plug Cable cut or not using Meter.

Spark Plug Positioning
( To get much higher engine performance)
When you replace Plug, position them to the plug spark gap side against engine intake valve direction.
Of course, you need some marking around Plug Stud .

This is sometimes hard to position for Used Plug but easy brand new Plug because used plug has damaged spring washer.

Most user does not understand the reason why but many user experienced this effect.



OEM Plug Cord doesn't fit

This paragraph's individual supplier's name is intentionally hidden, because it involves some harmful information for Plug Cord supplier.

One del Soler reported replaced new OEM Plug cord was loosen during run.

This problem was reported from same Soler two times about same supplier.

Plug cord connector should be installed without any gap.

The possible cause is:

1) Wrong Dimension.
2) Some particle exist at connection area.

3) Oil leakage from cylinder.





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Damaged Distributor

This is one of the causes that Engine does not work.

If your sol has over 50K mileage, it has a possibility to face this typical sudden death trouble.

Distributor rotates much higher RPM than Engine estimated two times.
This means it has much shorter life time than engine cylinder.

To avoid this trouble at your drive, check out your Distributer by your own eyes.
In case of you found some brown/red rust particle, you need replace it.

If you already heard Noise from Distributer, You have to replace it immediately.

How to check Distributer:

1. The location is the side of Engine, and you can reach the End of cable to follow four plug cables. Oh, this is it.It is coloured in Black.
2. Remove three screws.
3. Start to check.
( Be sure not input dust or water.)
4. Clean up four Poles.


Blinker failure
Wrong Blinker operation

In only early stage model, Blinker wrong operation is reported.

The phenomenon is when you make quick turn to the right / left,the opposite side blinker energised.
The other problem is Blinker does not work to blink just continuous light on.

This is repaired to install a thin plastic plate.
If you have same problem, visit your dealer.














PGM-FI alarm light display

This is complicated phenomenon because many del Soler can ride even alarm light displayed.

PGM detects several parts condition and reports to Driver, however it is still unclear for total solution.

These are possible causes which were reported..

1. Broken Distributer
2. Broken O2 Sensor
3. Broken Sensor
4. Control CPU failure
5. Released knocking Sensor connector










Coolant Leak
This is Examples reported from VTEC del sol owners, not a clear problem solving, just give you a suggestion if you faced same problem.

1. High Mileage?
In general,it depends on your mileage, if it was old, the possible leak points are around Water pump or aged coolant tubing.

2. Broken Radiator?
In case of Coolant change from old to new one, do not put on a drop of coolant liquid on the radiator fins. It has a possibility to make damage of radiator wall.

3. Go to dealer with your del Sol
Finally , the point is to make it clear first ,where the leak occurred, you will bring your Sol to your dealer to check it up because check is free.

( Free is maybe Japan only ? )









Damaged Fuel Pump
(No Pic)

This is one of causes that Engine does not work.

Damaged Distributor is well know but this is another cause.
If Distributor is OK, check out your fuel tubing pinch by your finger to feel fuel pressure or not.

No pressure felt, you need to replace Fuel Pump.

Fuel Pump is located inside of Gas tank.
Therefore this repair should be done by remove Gas tank or from a maintenance
hole after peeling off the interior behind the seat.












Engine doesn't start

Based on the many reports, this problem probably occurs under the condition of Engine is hot and the weather temperature is warm too.
Starter Motor works well.
After Engine is cooled down, this problem disappears.

This paragraph does not cover all problems.

Focused on One of the possible causes, it is a broken or failed Main Relay case.

Check out to hear fuel pump sound (zZZZ....ing) from the rear at ignition key is ON.
This Pump sound will automatically stop in 2-3 seconds.This is a sound from Pump to make high pressure of fuel.
Finally, you will hear the Main Relay's working sound (paching).

If you can not listen this sound , Main Rely must be failed or dead.

Main Relay's dharactrelistics depends on the Temperature.

There are intermittent error and permanent error case.
Intermittent case is very hard to test because it maybe contains complicated conditions.

Last Updated: 99/12/10

 

 

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