How to Ram Your K-car

  This is a little something I cooked up for a design project in school. I haven't actually got a prototype done yet, but time permitting, I plan to try this summer...

  The idea is to make a, for lack of a better term, "Ram Air" for the car. I know, this has been done before, but to a K-car? Yeah right, no one's that dumb...'cept me. The intake track starts in the front bumper. A hole is cut out in the middle, and some relatively fine screen is placed over it and a box made to fit behind it with a 3" diameter hole facing the drivers side. From the hole is run 3" tubing, probably all exhaust tubing but I'm looking into some big rig intercooler hose now that might work better. One option here is to place a cone filter in the scoop and eliminate the filter in the airbox. The hose ends at the stock air inlet behind the drivers headlight (Quick note here: if you want, you can avoid all this work by removing the headlight altogether, but then the police tend to get mad...)
  The air is routed through the computer as it would normally go, then to a 3" smooth hose to the airbox. The Airbox can be either the stock one or I have designed a custom one to further increase flow. The air filter will have to be a better one in either case (K&N makes one for the TBI 2.5's, should fit...). The downside of my custom job is that it eliminates the exhaust heat, so anyone in a cold climate (like me) will have to go back to the stock airbox in winter or face the consequences. Below I have scanned my original blueprints, but keep in mind all measurements are in metric (I'm working on converting them back to SAE now for you Americans...).

The Bumper-mounted Scoop

The Tube from the ECU to the Airbox

The New Airbox Design

The Orientation of All the Pieces

Have fun and let me know if you try it! I'm constantly refining the idea and would appreciate any input.

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