The Parts List


I've kept a list of all the parts I've needed to replace on the beast, and I've tabulated the part numbers. Where there is an asterisk, there are several choices listed in the manual and my setup is the part number I went by. The fuel tank selector valve is one designed for laarger lines, but there is a smaller-line model available. There is also a switch in JC Whitney that would allow me to use the fuel tank guage selector switch as the valve control (part# 81DH2686W $34.95) switch. Update to that: While in West Marine yesterday, I saw a valve identical to the original for $17.
I found some tires and wheels on sale at a local 4x4 store (Offroad Performance). Tires are Dunlop Rover AT for $94 each, and white 15"x8" white wagon wheels for $32.95/wheel. I also picked up a Rancho RS 5000 steering stabilizer (Part # 5402) and shocks.
The retail prices are what is listed on the NAPA reciepts as being the full retail price. Most of the items rung up about %20 less than that price. I also had the radiator re-cored for $175 which needs to be added in. I bought the locking front hubs from Kent Grasso since the bearings in mine were shot, but I wanted to retain the original look. I replaced any questionable bolt/nut with grade-8 material everywhere. The threaded rod that connects the clutch pedal to the linkage is grade-7. I had to get a used bellhousing from Anything Scout and it cost ~$90. Both fuel tanks have rusted through and may have to be replaced. I'm checking on prices for them right now. -->Update: patched the passenger side tank with Grey Marine Tex. It's holding so far. A friend was able to weld new mounts to the driver's side tank. I replaced the lines (that run from the top of the tank, underneath, and then out of the tank compartment) with universal brake/fuel line which had flares and fittings already installed. The 40" was the size I chose since the originals were 38". If I'd had a flaring tool, I'd have cut it to the exact length, but it works just fine with the extra bends in it to take up the slack.
The heater core has a couple of pinholes, as well as a crack at the base of the bottom nozzle. A new one is being ordered. Update: Recieved the new one -> Stant Part # 9409, no NAPA or other pparts source cross-ref. Price: $70 (ouch!).
The front driveshaft had an atrocious amount of play between the splines on the shaft and the slip-yoke it mates to. Howard Pletcher managed to find a shaft/yoke of the appropriate length, and is sending it to me as of 6/10/97. Update: Got the driveshaft from Howard ($56), and it scares me to see how much slop was in the old unit compared to the new one. It was a stranding waiting to happen. Thanks, Howard!!
All the original peices that I took off were stripped with a wire-brush, etc. and primed and painted their original colors. I'll still need to do some body work and replace the floorpans up front, but this is the list so far. -->Update: created some new floorpans from galvanized steel sheet until I decide whether to buy new floorpans at $60/each. The metal in front of the rear wheel wells had become non-existent (as well as part of the compartment that houses the gas tank. I replaced the metal with in the tank compartment with galvanaized sheet, and riveted perferated aluminum sheet in place to the body outer panels in front of the rear wheels. This gave the body filler a good surface to mate to and the repair is seamless and strong.
The latest in discoveries of hard to find parts is the accelerator pump cam on the carb. It is plastic and the little arm broke off the main bulk of the cam. I managed to epoxy the two pieces together, then make a wrap of fiberglass cloth/resin around that. It seems pretty secure, but I'm going to use the old broken cam that came on the 196 originally and fab a new arm for it so I have a spare. Holley doesn't make them any more, and I don't feel like buying a new carb for a tiny piece like that. I have some fiberglass sheet/plate (from my R/C car days) that's about 1/16th" thick. I've got a hole drilled into it that allows a tight fit onto the shoulder of the cam, and I an going to try to make the arm a two piece swandwich unit so that I can slide the pieces along the same axis to give more or less throw to the cam. I'll put plans up if I can think to remember them. --> Update: Fixing the original didn't last long, so I used the 1/16" fiberglass board, cut out three pieces and epoxied them together in a shape that resembles the original planshape. I drilled the three and put a machine screw through all of them to keep them snugly together. Drilling the hole for the shaft on the carb makes it perfect. Highly recommended to carry a spare like this!!
I've been trying to find a rebuild kit for my carb (stamped '3993' on the fuel bowl just above the IH number), and all the parts stores told me that they were on backorder from the factory. Advance got 3 different kits, but two of the kits had the accel pump for the R2494 Holley carb (one was part #5184), and the other looked like it was for a dual float bowl carb. An email to Holley supports their claims. Holley did give me the number to a place called Daytona Parts Co.@ 904 427-7108. They were able to sell me a kit (which requires a special accel pump they have to build) for $45 + $3.20 for 3-day shipping. I'll put the part number here when I find the packaging. They apparently have a huge book that tells which engine used which carb because the gal I spoke to x-reffed my engine to find that the model carb that was used was a R3993. --> Update: Ebay can be a good thing, indeed. I saw a blurb on the IH Digest that a carb was up for auction. I managed to win it (although it was about $20 more than I wanted to spend). The NOS carb works great!!
mailMail me if you catch any mistakes, please!

-- Engine: 152ci 4-cyl, T13 3-spd trans --

Part Description

Intn'l Part #

NAPA Part #

Navistar #

Retail $$$

radiator inlet hose899 348 R1Flex-Hose 15.43
radiator outlet hose267 358 C117183 17.40
water pipe assy151 245 R91 151 245 R9124.79
water pipe o-ring seal356 005 R1NAPA Match 1.00
pump to thermostat hose860 439 R27527 NBH 17.55
crankcase ventilator gasket151 794 R1N/A(Used blue RTV)
oil level dipstick234 918 R11N/A(Welded it together)
tappet/valley cover gasket860 509 R1N/A(Used blue RTV)
x2, core plug, intake manifold
x3, core plug, side of block
x2, core plug, Front/rear block219-2057 .98
vacuum control1 116 142VC140 54.29
Condensor1 932 004RR175 5.61
Alternator13-4003 74.35
Voltage RegulatorVR138 15.46
Voltage Regulator (v8?)VR142 14.63
Distributor CapFA86 20.68
Rotor ButtonFA85 5.98
Alternator Main belt967 907 R21*25-14603 18.60
Water pump270 918 C92W-137 41.30
Radiator Cap 703-2444 4.44
Spark Plugs Champion RJ12YC 3.43
Oil Pan Gasket151 067 R2OS-30765 10.96
Rear Mail Seal273 587 C91JV 724 44.14
Piston Rings??J.C.Whitney also ?
Piston334 218 C2224-1686 STD ?
Rod bearing273 587 C912800AP 19.26
Clutch Throwout Bearing860 057 R31IA 2005-C 82.39
Clutch disk860 072 R91R-5221 49.90
Clutch Pressure Plate102 316 HF *CA-5321 56.15
Flywheel Pilot BearingST 527BR7109 27.22
Valve Cover Gasket151 193 R3VS-38410-X 8.69
Intake manifold gasket151 224 R2 *MS15082X 4.56
Exhaust manifold gasket216 533 R2MS15094-X 8.69
Head Gasket151 454 R33175 32.95
Oil Filter918 266 R911452 11.82
Ground Strap57 038 R2 *711284 10.38
Oil Pressure Sending Unit259 357 C91*OP6622
Motor Mount Kit941 919 R91 2210935.28
Transmission Mount Kit860 520 R91 2310132.20
Rubber xfer case bump stop from above kit941 918 R91 941 918 R913.05

- Rear Axle: Dana 44 open-diff -

Part Description

Intn'l Part #

NAPA Part #

Navistar #

Retail $$$

axle housing cover gasket280 216 C1P27768T
x2, grease sealrear axle142 331 HA
x2, diff side gear thrust washer127 889 R1N/A(Wet-sand w/crocus cloth/WD-40)
x2, diff case bearing race128 237 R125523 12.53
x2, diff case bearing130 504 H25577 24.39
pinion rear bearing128 241 R9131594 25.63
pinion rear bearing race128 242 R131520 17.08
pinion rear bearing shim*no part #*N/A(Spares from local 4X4 Shop)
pinion front bearing shim*no part #*N/A(Spares from local 4X4 Shop)
pinion front bearing race451 495 R102820 9.05
pinion front bearing128 239 R9102872 21.33
oil slinger127 908 R1N/A(Wet-sand w/crocus cloth/WD-40)
pinion bearing oil seal352 477 C9149161 11.51
diff pinion gear thrust washer127 890 R1N/A(Wet-sand w/crocus cloth/WD-40)
x2, rear axle shaft bearing race13 201 D3320 20.38
x2, rear axle shaft bearingST 7573382T 54.52
x2, rear axle shaft oil seal127 979 R9146047 15.28
x2, rear hub dust seal128 234 R9146044 7.79

----- Steering Parts -----

Part Description

Intn'l Part #

NAPA Part #

Retail $$$

Felt Dust Shields for drag link66 644 HN/A
Drag link tension spring1 057 YAN/A
Fuel Tank Selector Valve103 386 R91WH 674944.39

-- Front Axle: Dana 27 open-diff --

Part Description

Intn'l Part #

NAPA Part #

Navistar #

Retail $$$

Diff cover gasket266 614 C1P27603 4.87
x2, grease seal, front axle250 646 C9147430 5.43
x2, diff side thrust washer220 151 R1N/A(Wet-sand w/crocus cloth/WD-40)
x2, diff bearing race869 627 R1LM501311 17.71
x2, diff case bearing663 557 R91LM501349 15.52
pinion front drive bearing871 244 R91HM88649 20.70
pinion front drive race871 245 R1HM88610 9.82
pinion rear race451 495 R102820 9.05
pinion rear bearing128 239 R9102872 21.33
drive pinion oil slinger220 141 R1N/A
drive pinion oil seal127 968 R9149161 11.51
x2, spider thrust washer 153 782 R11 N/A
x2, oil seal with ring153 782 R115.5"OD x 4.5"ID x .125 cut from rubber mat
x2, felt oil seal153 785 R1 153 785 R12.66
kingpin upper bushing250 382 C1N/A(Wet-sand w/crocus cloth/WD-40)
x2, Diff housing oil sealIPC 1703649447 9.81
x2, Front hub bearing663 557 R91Advance Auto (Bearing and Race packaged together)
x2, Spindle bearing race663 558 R91 # A-35 (bearing/race) 16.57
Hub Stud Autozone # 98136 .99
Lug Nut Autozone # 97819 .79

----- Brake Parts 10" front, 11" rear -----

Part Description

Intn'l Part #

NAPA Part #

Retail $$$

master cylinder347 681 C9236348246.50
left front wheel cylinder250 733 C913723058.31
right front wheel cylinder250 734 C913723158.31
left rear wheel cylinder352 786 C911750735.46
right rear wheel cylinder352 787 C911750835.46
front brake shoes386 277 C91B-32618.00
rear brake shoes352 785 C91TS-5526.00
x2, Rear Brake selfadjust cable308 147 C91808114.23
Brake hold down pin, front127 789 R180888.68
Brake hold down spring, front899 896 R180715.79
Brake hold down pin, rear127 789 R180705.65
Brake hold down spring, rear899 896 R1802191.02
Brake hold down cup, rear1 032 Y80893.93
Parking Brake Cable331 737 C91N/A
Brake shoe return springs, front (pair) 803016.00
Brake hose flexible line, rear860736R92 LtLineofLa16.50
Brake piping Tee-block, rear127492R1 LtLineofLa4.65
x2, Brake hard line piping (rear, 30") 813-12052.99

----- Misc Parts -----

Part Description

Intn'l Part #

NAPA Part #

Retail $$$

Fuel filter967 640 R2139435.91
Horn85 132 R92730-105418.18
Wiper Arm 60-75024.59
Wiper Blade(Refills N/A) 60-011-1 6.49
Bulb, brake light9 417 8671157.50
Bulb, reverse light142 4501156.50
Signal Flasher899 858 R91*537 5.78
Muffler 22281
Exh Pipe hanger 35600
Exh Pipe Ring (OEM-Type) F7269
Exh Pipe Ring (Adv.Auto) 602033.99
Muffler Clamp 5/16"x1-3/4" 732-1030
Muffler Clamp 5/16"x2" (x2) 732-1034
Pipe adapter 1-3/4" to 2"
Angled Tail Pipe ~12"
Flared Brake Line 813-12232.98
Starter Solenoid Switch SS3049.95
Gasket sheet kit (Carquest) JV-16.95
Moroso Exhaust Header Wrap (didn't work out) 47.95
Choke Cable assembly293600C91LtLineofLa19.20
#4 Ga. Negative battery Cable 7811264.20
Remote solenoidST 8114.95
Battery->Solenoid cable ~24"
Solenoid->starter cable ~36"

Last updated: 05/11/01

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